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HomeMy WebLinkAboutAgenda Report - June 20, 2018 C-03TM CITY OF LODI COUNCIL COMMUNICATION AGENDA ITEM c-3 AGENDA TITLE: Approve Plans and Specifications and Authorize Advertisement for Bids for Police Station Sanitary Sewer Lift Station Improvements and Adopt Resolution Authorizing Sole Source Procurement of the Flygt Concertor Submersible Pump System from Shape, Inc. MEETING DATE: June 20, 2018 PREPARED BY: Public Works Director RECOMMENDED ACTION: Approve plans and specifications and authorize advertisement for bids for Police Station Sanitary Sewer Lift Station Improvements and adopt resolution authorizing sole source procurement of the Flygt Concertor Submersible Pump System from Shape, Inc. BACKGROUND INFORMATION: The existing sanitary sewer lift station serving the Police facility was installed 2002. The submersible pumps installed with the lift station are designed to grind up solids and most items flushed into the toilets by prisoners; however, the pumps are now worn and no longer perform properly, resulting in frequently clogged toilets. Over the past six months, there has been a significant increase in maintenance visits, often late at night on overtime hours. This project will include replacing the existing duplex submersible pumps, underground conduits, float controls and control panel with the new Concertor Pumping System. The project also includes removing the electrical pull box within the wet well and providing new pump feeds directly from the new control panel to the submersible pumps, all as shown on the plans and specifications for the above project. The specifications are on file in the Public Works Department. The planned bid opening date is July 11, 2018. The project estimate is $90,000. Xylem, Inc., the parent company to Flygt, has developed a new, self-cleaning pumping system, which includes functions that significantly reduce clogging and maintenance. The system also increases energy savings, and provides remote communication allowing operators to view and operate the pump system using their smart phone or tablet. Based on the frequent maintenance requirements, the existing lift station has reached the end of its useful life. Based on Staff research, the proposed pumping system offers a good solution to the chronic issue of prisoners flushing large items down the toilets in the jail and replacing the existing pump station. For this project only, Staff recommends authorizing sole source procurement of the Flygt Concertor Submersible Pump System from Shape, Inc., the only distributor of this pump system. FISCAL IMPACT: The project will reduce maintenance costs and enhance the reliability of the Police Station facility pumping system. APPROVED: .. ip‘v ,* - A� • Schw_ City Manager K:\WP\PROJECTS\MISC\Police Station WW Lift Station\CPSA.doc 6/11/2018 Approve Plans and Specifications and Authorize Advertisement for Bids for Police Station Sanitary Sewer Lift Station Improvements and Adopt Resolution Authorizing Sole Source Procurement of the Flygt Concertor Submersible Pump System from Shape, Inc. June 20, 2018 Page 2 FUNDING AVAILABLE: Funding will be identified at project award. Charles E. Swimley, Jr. Public Works Director Prepared by Jinni Billigmeier, Associate Civil Engineer CES/JB/tdb Attachment cc: Andrew Richle, Utilities Superintendent K:\WP\PROJECTS\MISC\Police Station WW Lift Station\CPSA.doc 6/11/2018 SHAPE INCORPORATED SANITATION • HYDRAULIC • AND PROCESSING EQUIPMENT PLEASANTON STOCKTON 5115-A Johnson Drive Pleasanton, CA 94588 Phone (925) 485-9720 Fax (925) 485-6085 June 7, 2018 Jimi Billingmeier City of Lodi Engineering Dept. 221 West Pine Street Lodi, CA 95240 119 Val Dervin Parkway # 2 Stockton, CA 95206 Phone (209) 234-5909 Fax (209) 234-5913 Subject: Sole Sourcing of Xylem Inc./Flygt Pump/ -Motor CONCERTOR PUMP SYSTEM Jimi, The Concertor Pumping System is an innovative, unique and one of a kind product and Shape, Inc. is the sole provider of this product. Below is outlined a number of features and benefits of Flygt/Xylem newest pump/motor/control system known as the "CONCERTOR PUMP SYSTEM" . Justification of sole sourcing the Concertor Pump System with the latest technology advancements in wastewater pumping having integrated intelligence that provides lower operational cost and increased reliability over the service life of the pump system. The City will save significant money over more conventional pump systems. Difference Between AC Induction / Permanent Magnet /Servomotor Technologies. Below is some of the benefits of going with a Permanent Magnet AC (PMAC) motor over a conventional AC Induction motor: 1. PMAC motors have much higher motor efficiency and broader operating envelop even when compared to Premium Eff. AC Induction motor - especially when the unit is operating at a reduced speed 2. PMAC have higher starting & running torque and can be used in variable or constant torque application, meaning less costly ragging up events 3. PMAC run cooler increasing the service life of the stator winding insulation and bearings lowering overall LIFE CYCLE cost Page 1 of 3 SHAPE INCORPORATED SANITATION • HYDRAULIC • AND PROCESSING EQUIPMENT PLEASANTON STOCKTON 5115-A Johnson Drive Pleasanton, CA 94588 Phone (925) 485-9720 Fax (925) 485-6085 119 Val Dervin Parkway # 2 Stockton, CA 95206 Phone (209) 234-5909 Fax (209) 234-5913 4. PMAC need a VFD to operate — having the VFD in top of the motor, the VFD will be in a more controlled environment — the environment temperature is lower and constant and dust will not affect the service life of the VFD, the VFD will also be covered under the pump/motor Five (5) year warranty 5. Electricity is estimated to comprise approximately 95% to 97% of the total LIFE CYCLE COST of electric motors, so energy savings with PMAC motor significantly reduce the total investment and reduce the time frame of the payback benefits Also, keep in mind you have the following benefits with the Concertor pump/motor/control system: 1. This new cost saving system will help a municipality eliminate the number of pump/motor units with different size of pumps, impeller trims, HP motors will have to inventory as spare/back-up units for their operating sanitary sewer lift stations. The Concertor will reduce the number of spare/standby pump/motors that a municipality must keep in their inventory. 2. The system integrated intelligence monitors the pump/motor in operation and can determine when the unit is partially or completely ragged up and reverse the rotational direction of the pump to relieve the "N" impeller of any wastewater debris collected on the impeller. 3. If grease & wastewater debris build-up inside your wet well is time consuming & costly issue, this new system allows the pumps to run in a snore condition below the typical PUMP OFF level position pumping out accumulated wastewater debris and grease on pre-programmed interval basis. 4. The control system can be programmed to have the pump/motor units operate periodically at 100 % maximum speed to flush the discharge lines /force main of any accumulated debris and grease. 5. Xylem/Flygt guarantees substantial electrical energy and operations cost savings over the old system. Page 2 of 3 SHAPE INCORPORATED SANITATION • HYDRAULIC • AND PROCESSING EQUIPMENT PLEASANTON STOCKTON 5115-A Johnson Drive Pleasanton, CA 94588 Phone (925) 485-9720 Fax (925) 485-6085 119 Val Dervin Parkway # 2 Stockton, CA 95206 Phone (209) 234-5909 Fax (209) 234-5913 6. The "Concertor" pump/motor/control system with integrated intelligence will incorporate the field proven "N" impeller with cutter/relief groove insert plate constructed out of hard iron/high chrome material of construction for superior wear resistance of grit and other abrasive pumped material. 7. The Concertor "N" impeller will also incorporate the "adaptive" feature that allows the impeller to move vertical up 0.7" from the stationary cutter plate to assist in passing a mass of wastewater debris that comes into the pump's inlet Again, thank you for opportunity to be of service. Shape Inc. and I are looking forward to suppling a wastewater pumping station that is the most trouble free and energy efficient sanitary sewer lift station in municipal market place. This is a great way to show City management your department is interested in saving significant operational cost over the next 15-20 years of service life of this lift station. John Mohr Shape Inc. Unit # 2 119 Val Dervin Parkway Stockton, CA 95206 John's Mobile Ph: 209-324-8058 Office Phone & Fax # 916-853-5822 Stockton Office # 209-234-5909 Sales & Service for Pump Systems and Wastewater & Water Treatment Equipment Page 3 of 3 RESOLUTION NO. 2018-113 A RESOLUTION OF THE LODI CITY COUNCIL AUTHORIZING THE SOLE -SOURCE PROCUREMENT OF THE FLYGT CONCERTOR SUBMERSIBLE PUMP SYSTEM FROM SHAPE, INC., OF STOCKTON WHEREAS, Xylem, Inc., the parent company to Flygt, has developed a new self-cleaning pumping system, which includes functions that significantly reduce clogging and maintenance, increase energy savings, and provide remote communication, allowing operators to view and operate the pump system using their smart phone or tablet; and WHEREAS, for this project only, staff recommends authorizing the sole -source procurement of the Flygt Concertor Submersible Pump System from Shape, Inc., of Stockton. NOW, THEREFORE, BE IT RESOLVED that the Lodi City Council does hereby authorize the sole -source procurement of the Flygt Concertor Submersible Pump System from Shape, Inc., of Stockton, California, for the Police Station Sanitary Sewer Lift Station Improvements Project. Dated: June 20, 2018 I hereby certify that Resolution No. 2018-113 was passed and adopted by the City Council of the City of Lodi in a regular meeting held June 20, 2018, by the following vote: AYES: COUNCIL MEMBERS — Johnson, Kuehne, Mounce, and Mayor Nakanishi NOES: COUNCIL MEMBERS — None ABSENT: COUNCIL MEMBERS — Chandler ABSTAIN: COUNCIL MEMBERS — None 2018-113 Yn:Preit&i44)4 FERRAIOLO