Loading...
HomeMy WebLinkAboutAgenda Report - June 7, 2000 E-16AGENDA TITLE: Public Benefits Program Grant — United Congregational Church Demand-side Management Project ($75,769.75) MEETING DATE: June 7, 2000 PREPARED BY: Electric Utility Director RECOMMENDED ACTION: That the City Council approve a Public Benefits Program grant in the amount of $75,769.75 for a demand-side management project at United Congregational Church. BACKGROUND INFORMATION: United Congregational Church (located on the corner of Hutchins Street and Tokay Street) has embarked upon a multi -faceted energy efficiency and equipment improvement project. Specifically, United Congregational Church will be installing and/or retrofitting the following items within their facility: ➢ removing a number of inefficient HVAC (heating & cooling) units on the classroom area of the church property, and installing new, highly efficient HVAC heat pump units; ➢ retrofitting all existing classroom, office space and sanctuary lighting with state-of-the-art fluorescent lighting and associated controls; ➢ installing a new, 15 -ton energy efficient air cooled chiller (air conditioning system) for the sanctuary; ➢ replacing the existing boiler, with a new, highly efficient piece of equipment that will compliment the aforementioned 15 -ton chiller; ➢ installing a new automated control logic system (often referred to as an energy management system), designed to allow church personnel the ability to remotely schedule (turn on/off) and operate the facilities HVAC system. Attached for Council review is a copy of the comprehensive engineered energy analysis compiled by the City of Lodi Electric Utility and the city's energy services partner, Energy Masters International. The report, which has been presented to representatives of United Congregational Church, further outlines the energy efficiency and equipment improvement projects currently proposed, as well as other pertinent information regarding this effort. The Public Benefits Program grant in the amount of $75,769.75 reflects a 25% energy efficiency incentive rebate for the total cost of the project to United Congregational Church. The 25% rebate is consistent with all other rebates offered to commercial and industrial electric utility customers throughout Lodi that participate in the City of Lodi Energy Services Partnership Program (which is an element of the City of Lodi Public Benefits Program). FUNDING: 164605 — Public Benefits Program Fund (Category — mand-si Manag ent) FUNDING APPROVAL: Vicky McAthie, FInance Director Alan N. Vallow, Electric Utility Director PREPARED BY: Rob Lechner, Manager of Customer Programs ANV/RU[st C: City Attorney r A _4 APPROVED: � ,,& f e� H. Dixon Flynn - City ffiAnager Gft4,r�� a 701 SOUTH HUTCHINS x LODI, CA 95240 209,368-1955 /`PIAN May 16, 2000 Mr. Alan Vallow Electric Utilities Director 133 i South I Iam Lane Lodi, California 95242 Dear Mr. Vallow: We the members of the United Congregational Christian Church are excited about the opportunity to upgrade our beautiful facilities with enhancements to both our climate control and lighting systems. These improvements will allow us to worship in comfort, and to offer a pleasing environment for meetings, concerts, and weddings to our community at large. We appreciate the monies made available through the Public Benefits Program to help defray incurred expenses, and respectfully request $75,770.00 from this fund. We appreciate, as well, the tireless assistance of Rob Lechner and the representatives from Energy Masters, Inc. Their expertise and cooperative spirit helped make a seemingly daunting task manageable. Very truly yours, Rev. Dr. James R. `Bo" Crowe Pastor TABLE OF CONTENTS SECTION PAGE 1. Executive Summary .................................................................. 2 2. Facility Profile ......................................................................... 6 • Description of Facility Systems •Energy Usage 3. Technical Analysis and Scope of Work ......................................... 15 • Inventory of Existing Equipment • Energy Conservation Recommendations 4. Financial Summary .................................................................. 23 • Energy Savings • Project Costs • Payback 5. About Energy Masters International ............................................ 26 * Brief History 6. Appendix rokizro,n�fii;n.+l Not disinbuted without prior written Energy Masters approval. SECTION ONE EXECUTIVE SUMMARY a Fnr• !fi N,:f f, L,o 40SPbUtcd without prier written Energy Masters approval. Energy Masters International is pleased to submit this final report outlining a Comprehensive Energy Management and Facilities Upgrade Plan for the United Congregational Christian Church (UCCC). In this document we describe what we can accomplish and present a detailed cost -to -savings ratio analysis. This report is the result of extensive on-site study and technical analyses, and is reflective of our desire to deliver the most cost effective, state-of-the-art and reliable energy and operational savings solutions possible. With over twenty years in the energy efficiency services and performance contracting industry, Energy Masters possesses a long history of successful energy partnerships. Our vendor independent approach assures that the UCCC will receive the most objective and cost-effective program possible. We are a subsidiary of Northern States Power Company (NSP), an investor owned utility providing electricity and natural gas, with annual revenues in excess of $2.5 billion and assets exceeding $6.2 billion. This alliance, along with our vast experience in energy services and objective approach to energy retrofit practices, will provide the church with a package of services unsurpassed. This CEA was conducted in the following seven steps: An on-site visit to each building to conduct a detailed survey of the: • facility operating procedures and schedules; • construction details including type and condition of doors and windows; • heating, ventilating and air conditioning (HVAC) equipment to determine capacity, operation and condition, including operational measurements where pertinent and practical; • entire lighting system, space by space, recording type and condition of fixtures, operation and typical light levels; • all other specified energy consuming equipment or procedures; and • review of each building's architectural, mechanical and electrical drawings. 2. Building heating, cooling and ventilation requirements were calculated to verify whether the existing equipment is properly sized. 3. Analysis of one year of utility data to identify historical changes and to establish an energy baseline which will be used as the beginning reference point. 4. Identification, development and analysis of all potential energy saving improvements. These analyses were accomplished through hand calculated engineering procedures. 5. Determination of firm costs for the design, installation and project management of each energy saving measure. 6. Preparation and presentation of the detailed CEA report to the UCCC. n,. r, Ft— . r.. 4n. ,1 ,r, , Alr,l 10OJu -: i r ;YiSnif?fined w!thouf prim w•itten Frerpv Masters epProva(. This comprehensive energy analysis includes the church sanctuary, administration, classrooms and multi-purpose rooms. Our project team of Steve Croockewit, Mitch Anderson, and Steve Brown (Air Systems) extends its thanks to Diane Nantt, Pastor Bo Crowe, Carol Williams, the board -of -directors and all of the buildings' staff members for their complete cooperation in producing this analysis. The goals of the United Congregational Christian Church Facilities Upgrades and Energy Efficiency Program are simple, yet significant: 1. Provide the UCCC with a more productive and comfortable learning, worshiping, working and occupant environment. 2. Upgrade and/or replace old, inefficient and failed systems. 3. Increase the UCCC's profitability through additional revenue generation from community utilization. 4. Reduce the UCCC's energy, operating and maintenance costs. 5. Maintain or enhance safety and security levels. Goal Achievement The following measures represent an immediate and cost effective means by which to achieve the goals stated above: Sanctuary 1. Install air conditioning for the sanctuary. 2. Retrofit the existing lighting system and install automated occupancy controls. 3. Install a new automated and programmable temperature control system. 4. Replace failed heating hot water supply piping. Classrooms 1. Replace existing package HVAC units with High Efficiency Heat Pumps. 2. Retrofit the existing lighting system and install automated occupancy controls. 3. Install a new automated and programmable temperature control system. 4. Re -condition existing HVAC unit in Plymouth room; add heat strip and programmable thermostat. 3/ E, v.. v I;( -c c:_ du, ; did+rhi,ted without prior writtei Energy Masters apnr>,val. 5. Optional roof replacement. Central Plant 1. Replace existing boiler with high efficiency boiler 2. Commission hydronic system and perform needed system maintenance, repairs and upgrades. Facilities Maintenance and Monitoring Services 1. Provide 3 year preventive maintenance on all HVAC and Controls systems. 2. Provide 3 year facilities supervised monitoring services, Initial Training To aid in the implementation of these energy-saving measures, we provide a "people oriented' training program that is guaranteed not to disrupt productivity or create an uncomfortable environment. This program will be tailored to your needs. We have experience in training all levels of staff. Building staff will be trained in energy saving measures within their workspace. We endeavor to change habits within your work force to allow everyone the opportunity to save energy dollars with a program that suits your facility's needs. Verifying our Success An important component of this program involves the measurement and verification of the projected performance. After all measures are installed, Energy Masters International will conduct, for a period of one year, a detailed monitoring and verification program to validate the performance of the systems installed and to verify the savings we estimated from baseline conditions. This program will be funded by the Lodi to the United Conaregational Christian Church. 4 .,.. ti;" Jece:! ,+rs!r b-1teC wi!!rOut prior written Energy Master., approval ENERGY PARTNERSHIP PROGRAM Completed Steps Steps in Progress Future Steps STEP 1 Preliminary Energy Analysis and Facility Site Visit S 'LP...�tr>,!•r.�.�a:�m:i'dreho-:,6.,duc.=_do,,!'rstnturedwithout prior vrrtrerEnergy Masters approval. STEP 2 Performance Contractor Selection (Sian Letter of Intent) STEP 3 Comprehensive Energy Analysis Organize Comprehensive Establish Baseline Calculate Savings Prepare Team Site Survey Energy Consumption & Establish Costs Financial Summary Establish STEP 4 Develop Savings Program Goals Final Proposal Verification & and Objectives Monitoring Plan Present Finalize Provide Contract Contract Review Sign Contract Comprehensive Financing Documents by Client Documents Energy Analysis Report STEP 5 Implementation Design & Construction Equipment Commissioning Engineering Management Installation STEP 6 Training STEP 7 Measurement and Verification S 'LP...�tr>,!•r.�.�a:�m:i'dreho-:,6.,duc.=_do,,!'rstnturedwithout prior vrrtrerEnergy Masters approval. SECTION TWO FACILITY PROFILE ',�,,A'. xaiwpeitvo! Ene,i;y Masters inr(,,nvionaf Not to be reproduced o+ distributed without prior writter, Energy Masters approvat. Facility Profile The facility consists of (2) buildings; the sanctuary and classroomffellowship hall structure. The buildings were originally constructed in the 195Us. The sanctuary consists of a main assembly (pews), a foyer, office, side rooms, and sacristy. A high vaulted ceiling covers the sacristy and the main assembly. The offices and foyer have a low ceiling/flat roof. The sanctuary is approximately 7,800 ft2 in total area; the assembly/sacristy account for 4,800 ft2 . The classroom building is divided into (10) classrooms, a fellowship hall (roughly the size of four classrooms), a storage area, an office, and a central basement mechanical/electrical room. The building has a saw tooth roof design and is connected to the sanctuary by covered walkways. The total building area is approximately 5,940 W. "iif1, i'rr The sanctuary provides a house of worship for an average of 150 parishioners every Sunday from 10-11 am. Special events are rare; occasional concerts and conferences occur only 4 to 5 times a year. Choir practice is held in the sanctuary on Wednesday evenings. The main office is usually occupied during the day. The classrooms house 30-40 students and teachers (Headstart Program) all year round. The congregation utilizes the fellowship hall for dinners and gatherings of up to 100 people. The nursery and Plymouth rooms are used on Sundays and for special events. The fellowship hall is sometimes used as a polling station and is home once a month to the quitters guild. r :e Sa! p-opo'ry of Ene. i, P? stets 1 t=rn,jtiona Nn rn b, u.jodu —d of dis(rbuted without prior written Energy Masters approval BUILDING PROFILE Liahtina Systems The fallowing table shows the lighting fixture types found at the United Congregational Christian Church: Ughting Fixture Type I Quantities LOBBY REC. CAN,1-200 INC. 4 DISPLY TRK HEADS, 1-100 INC. 2 CLOSET INC, 1-100 1 REAR OFFICE STRP,2-8712, SL,SB 2 RST RMS INC, 1-100 1 BACKSTAGE STRP,2-8712, SL,SB 4 INC 1-100 2 EXIT SIGNS INC,2-40 4 SANCTUARY SOFFET STRP,2-8'HO 28 STAGE SPOTS HEADS,1-150 10 STAGE BACK LIGHT SPOTS,1-300 INC. 9 STRP,2-8'H0 3 OFFICE WRP,2-4712,SL,SB 6 RST RM INC. 1-100 3 MECH. RM INC. 1-100 1 PASTOR'S OFF. WRP,2-4T12,SL,SB 6 MECH. RM INC. 1-100 1 EXTERIOR 0 BREEZE WAY INC. 1-100 16 BOILER RM INC.1-150 5 STRP,2-8712, SL,SB 1 CLSS RM WING JELY JAR, 1-100, INC. 7 WALL PAK WALL PAK,1-500 QRTZ 2 BELL TWR FLD,1-500 QRTZ 1 RST RMS INC. 1-100 12 CLASS RMS 0 #1 &3 PEND. STRP,2- 4712,SL,SB 8 RST RM INC. 1-100 1 # 5,7,9,8,6,4,2 PEND. STRP,2- 4'T12,SL,SB 42 #11 FELW HALL & KTCHN PEND. STRP,2- 4712,SL,SB 28 CANS,1-100, INC. 2 EXIT SIGNS INC,2-20 4 OFFICE WRP,4-4712,SL,SB 1 STORGE INC, 1-200 2 real �ooartt Ms., _: i•l.ru:atrnn.I Not fc, he rep'oduced or distributed without prior written Energy MaSterS approval. The existing lighting system is dated T-12 fluorescent and incandescent technology and has not been retrofitted to incorporate current energy efficient lighting measures such as new state-of-the-art electronic ballasts, T-8 and compact fluorescent lamps. A lighting retrofitteonversion throughout the buildings would improve energy efficiency, enhance lighting levels, and reduce maintenance costs. With the additional installation of motion sensors in selected areas such as the offices and classrooms, there would be added energy efficiency savings simply by saving the time associated with lights being left on in rooms that are not being occupied and control of the lighting system during non- business hours. Occupancy sensors will also eliminate manual operation and increase lamp life. The conversion of these fixtures represents an excellent means to reduce energy costs, while concurrently increasing the quality of the light produced by the fixtures. Not only are these systems more energy efficient, but they produce light that creates a more natural, color -corrected learning, worshiping and working environment. The central plant's natural gas-fired boiler heats the sanctuary. A closed loop hot water (hydronic) system supplies the (2) vertical air handler's hot water coils. Note: The existing hot water supply line has failed and needs replacement. The air handlers are housed in mechanical closets on each side of the sanctuary. They provide warm air via an underground duct system to floor mounted grilles located along the length of the building. A 3 -way control valve modulates to maintain space temperature and provide constant water flow through the system. The air handler fans are controlled by a twist timer and are manually operated on an as -needed basis. The central plant heats the classrooms and fellowship hall as well. Each space has a ceiling suspended unit ventilator which provides warm air to the space. Separate packaged rooftop HVAC units provide the cooling. The (6) units provide cool air to the space via individual rooftop ductwork systems. Room thermostats manually control both heating and cooling. The central mechanical plant consists of (1) a natural gas fired boiler and (2) re- circulating pumps for the hydronic system. The original design for the plant allowed for the future addition of cooling equipment. This type of system, known as a Dual Temperature Water 2 -pipe system, is capable of providing either hot or cold water to the air handling systems in the classrooms and sanctuary. This system can be very effective, but is limited by its inability to provide simultaneous heating and cooling and its lengthy, non -producing transition from one mode (heating) to the other (cooling). Since the cooling equipment was never added to the central plant, the sanctuary has no cooling. ;Y. 71 . , ; vy ;,' Enere, Vas re ; Yn c, No! to ho ek, :educed ui dis!nbuled without prior written. Energy Masters approval. SUMMARY - UTILITY EXPENSE HISTORY The charts that follow summarize the United Congregational Christian Church's utility usage from December of 1998 to November of 1999. The energy demands for the facility are met through the use of electricity and natural gas. Electricity is provided by the Lodi Electric Utility Department and the natural gas is provided by PG&E. The applicable rate tariffs are G1 and GNR1 respectively. The average cost for electricity used in this analysis is given in the table below, and addresses those costs accrued for calendar year 1999. utility Usage Electric Usage 57,646 KWh Electric Demand 0 KW Natural Gas 6,634 Therms The next table reviews the costs and average costs for utility usage over the same period of time as the table above. utility Cost Average Cost Electric Usage $6,662 $0.112 KWh Electric Demand 0 KW Natural Gas $4,274 $0.64 Therms The following charts illustrate electric and gas usage for the church over the same one-year period. Figure 1 on the following page shows the cost summary for both natural gas and electricity in table and bar graph format. It also shows key index figures for the facility. Figure 2 shows the energy consumption history and combines natural gas and electricity into common units of measure. Key indexes are again included. Figure 3 presents the electric use profile in energy units of kWh, Mbtus, and dollars. Figure 4 shows the natural gas use profile in energy units of therms, Mbtus, and dollars. 9 o ^hr , r c!ert;. ;r E ; •• t Ma tors irrer,la!ior a! Not to he re produced nr distributed without prior written Energy Masters approval. First Congregational Christian Church 701 S Hutchins St Lodi, CA- 95240 COST SUMMARY 10 N ,I kj hf. ep,oduced or distributed without prior written Energy Masters approua) Facility Size 13,740 Dec -98 $ 602 $ 495 $ - $ - $ - $ 1,097 Jan -99 $ 779 $ 456 $ - $ - $ - $ 1,235 Feb -99 $ 595 $ 427 $ - $ - $ - $ 1,022 Mar -99 $ 543 $ 431 $ - $ - $ - $ 974 Apr -99 $ 379 $ 573 $ - $ - $ - $ 952 May -99 $ 308 $ 578 $ - $ - $ - $ 886 Jun -99 $ 240 $ 569 $ - $ - $ - $ 809 Jul -99 $ 104 $ 578 $ - $ - $ - $ 682 Aug -99 $ 98 $ 677 $ - $ - $ - $ 775 Sep -99 $ 103 $ 797 $ - $ - $ - $ 900 Oct -99 $ 100 $ 589 $ - $ - $ - $ 689 Nov -99 1 $ 4221S 491 1 $ - 1 $ 1 $ I $ 913 10 N ,I kj hf. ep,oduced or distributed without prior written Energy Masters approua) Facility Size 13,740 Feet Annual Eledncq Costs $ 6,662 61% of Total Annual Natural Gas Costs $ 4,274 39% of Total Annual Water Costs $ - 00/0 of Total Annual Sewer Costs $ - 0% 13740 Total Annual Costs $ 10,936 Annual Electrics Costs $ 0.48 Per Square Foot 1 Annual Natural Gas Costs $ 0.31 Per Square Foot 10 N ,I kj hf. ep,oduced or distributed without prior written Energy Masters approua) First Congregational 0mistian Chawch 701 S IhAchim St Lodi, CA 95240 ENERGY SUMMARY MONTHLY ENERGY CONSUMPTION 140,000 120,000 100,000 180,000 60,000 40,000 20,000 0 Nat Gas 0 Ekkft Deo -98 Jan -99 Feb -99 Mar -99 Apr -99 Wy-99 Jun -99 Jul -99 Aug -99 Sep -99 Oct -99 Nov -99 __i ii pw:�e, 'J, .)' Ene,,; , Vinsfe, No w be qp, oduccdc': distributed without prior .4fritten Energy Masters approval. Fac6i i Size 13,740 Square Feet Annual Electrics ly COFASM43ftM 4.20 KWH Per S Foot Annual Natural Gas Consumption 0.483 13740 Other Energy Consumptim - UNITS Per Square Foot Ht est Demand Charge (Connected Load) - Watts Per Sq Ft jAnnual Electric Energy Intensity 1 14,315 1 BTUs Per Sq Ft Per Therm 1 23% 1 __i ii pw:�e, 'J, .)' Ene,,; , Vinsfe, No w be qp, oduccdc': distributed without prior .4fritten Energy Masters approval. First C ngngational Christian Church 7019 Hutchins St Lodi, CA. 95240 TYPE: ELECTRIC RATE; GI Facility Size MONTHLY ELECTRIC COSTS POTHER 13,740 ■DEMAND Baseline Annual Cost ■ ENERGY 6,661.58 Annual Total Annual Mectricipy Cost $900.00 0.4848 Per Square Foot Average Electric Rate $800.00 0.1118 Per KWH Annual Eleciricity Consumption 4.20 $700.00 Average Electric Demand Rate Is -Per KW Ifs est Demand Charge (Connected Load) I Per Therm $600.00 $5DD.00 $400.00 $'300.00 $200.00 $100.00 $- Dec -98 Jan -99 FeD99 Mar -99 Apr -99 May -99 Jm-W JU 99 Aug -99 Sep -99 Oct -99 Nad-99 BASE YEAR Facility Size 13,740 Square Feet SF) Baseline Annual Cost S 6,661.58 Annual Total Annual Mectricipy Cost S 0.4848 Per Square Foot Average Electric Rate S 0.1118 Per KWH Annual Eleciricity Consumption 4.20 KWH Per SF Average Electric Demand Rate Is -Per KW Ifs est Demand Charge (Connected Load) I Per Therm I Watts Per SF 12 i=age :>o� 1.- Kiat p�epr:rty of Enemy Maste<s t,�rrn�lien,31 No, to beret. <oduced nr distributed without prior written Energy Masters approval. First Congregational Christian Church S Hutchins St Lodi, CA. 95240 TYPE: NATURAL GAS 13 . '•-r� • . a prr !e° .v of F v,;,!, Pfasrr, r; inre-. rtroni Not !v b ,t)-duceo or distributed without prior written Energy Masters approval. Facility Size 13,740 Square Feet SF Baseline Annual Cost $ 4,274 Annual Total Annual Natural Gas Costs $ 0.31 Per Square Foot Average Natural Gas Rate(Includes All Costs $ 0.64 Per Therm Annual Natural Gas Consumption 6,634 Therms Annual Natural Gas Consumption Annual Natural Gas Energy Intensity 0.48 1 48,282 ITBERM Per SF JBTUs Per SF 13 . '•-r� • . a prr !e° .v of F v,;,!, Pfasrr, r; inre-. rtroni Not !v b ,t)-duceo or distributed without prior written Energy Masters approval. Facility End -Use Profile PROJECT: First Congregational Christian Church LOCATION: 701 S Hutchins St SIZE: Lodi, CA. 95240 14 o"e! al pr.'_'peety )f Enel',-"Y "asters tnrA natronsr Not to he reproduced o, distrihoted without prior written Energy Masters approval. SECTION THREE TECHNICAL ANALYSIS & SCOPE OF WORK .-,f Enrw, V rvlasles 1!rornationa! Not to be reproduced or distributed without prior written Energy Masters approval. This section provides a description of the systems upgrades and energy savings measures we recommend for each building. Please refer to "Section IV — Financial Summary" for a summary of the costs and associated savings for each of the program components. Expressed Facility Needs The church has expressed a desire to more fully utilize their sanctuary facilities. They plan to add a second Sunday service in 2000. They would also like to attract more use from community groups. However, the lack of air conditioning for the sanctuary imposes a barrier to extended facility use. Outside groups will be reluctant to use the facility during the summer months due to the lack of air conditioning. Congregational use is inhibited as well. For example, the choir does not typically perform during the summer because it is too hot where they are seated. The controls for the environmental systems are also a concern. They are reported to be too complicated for the staff to use effectively. Since controls are manual, the potential exists for wasted energy by running equipment during unoccupied periods. In addition, the central boilers as well as the rooftop HVAC units have reached their useful life expectancy. Not only do they operate inefficiently, they will soon experience abject failure, resulting in "emergency" need to replace conditions. Emergency replacement of equipment is more costly and disruptive than planned replacement. Waiting until equipment fails before replacing it also creates a "lost opportunity"; system operational and efficiency improvements are not made because no time is available to thoughtfully design an energy efficient replacement plan and implement it. As further analysis of the central plant boiler EMI and Air Systems performed a pressure check of the existing hot water supply line to the Sanctuary and found that the lines did not hold pressure, indicating that the lines had failed. r, a ,ricer', `Ener r Ma. f, i ,. ?!%nr*.r' Nar to be eevoduced or distributed without prior written Energy Masters approval. In addition, as part of this analysis, we performed an air balance on the existing sanctuary air handling systems. We discovered that these systems are only moving about 60% of their design airflow. We determined that the air supply restriction is due to dirty coils. Lighting & Lighting Control Retrofit The lighting retrofit proposed below will offer many benefits to the church and classroom facilities: Reduced Energy Consumption New T8 lamps and electronic ballasts consume half the energy of the existing T12 systems. Occupancy sensors turn off unneeded lights when unoccupied and control unneeded after-hours run time. Longer Life New T8 lamps have a rated life span of 20,000 hours — double that of existing T12 lamps. Better Light Quantity and Quality T-8 lamps produce the highest lumens per watt and more natural color. Lower Cooling Load Requirements Air conditioning equipment run time and energy consumption will be reduced. Trouble Free Warrantee Service Energy Masters warrants fluorescent fixtures and T-8 lamps for one year, and electronic ballasts for five -years. T12 Lamp and Ballast Disposal The cost of lamp and ballast disposal is included. The Energy Conservation Measure (ECM) recommendations listed below will result in improved light levels and energy savings in each space throughout the facilities. ECM Title: Lighting Control Devices Present Condition: The following locations can be retrofitted with lighting controls to reduce electric energy consumption: Back Stage, Rear Office, Rest Rooms, Offices and Classrooms 1-9. Modification: Install motion, sound or infrared occupancy sensors in series with or in place of the light control switch as follows: 16 - Wall mounted occupancy sensors 3 - Ceiling mounted occupancy motion sensors c ; p el p l;e 'y c f Ere:uv Misters lrt, -r ;a.on a Not io be reproduced o, distributed without prior written Energy Masters approval. ECM Title: Electronic Ballasts and T-8 Fluorescent Lamp Retrofit/Conversion Existing lighting components include four foot and eight -foot fluorescent fixtures with T-12 (4') 34 watt and (8') 123 watt fluorescent lamps. These lamps are driven by standard magnetic ballasts, which, combined with the T-12 fluorescent lamps, contribute to a highly inefficient lighting system. ECM: Installation of electronic ballasts and new energy saving 32 watt T-8 lamps will reduce energy consumption and improve the current light level intensities. Electronic ballasts are designed to operate lamps at lower wattage due to the higher frequency provided to the lamps from the ballast. The electronic ballast also operates at a lower temperature than conventional ballasts, which extends ballast life significantly and lowers cooling load requirements. Spaces to be retrofitted include the following: • All Offices • Sanctuary Soffet • Classrooms • Meeting Rooms • Back Stage • Rest Rooms • Boiler Room ECM Title: Compact Fluorescent Conversion The existing Lobby, Mechanical Rooms, Display Case, Classroom, Rest Rooms, Breeze Way and selected exterior fixtures currently use inefficient high wattage incandescent lamps. ECM: The existing fixtures will be converted to high efficiency low wattage compact fluorescent lamps with electronic ballasts. ECM Title: Exit Lamp Retrofit The existing exit signs use (2) 20 watt incandescent lamps. Exit lamps are normally illuminated 24 hours per day or 8,760 hours per year and must be visible from a specified distance in accordance with local fire codes. The exit signs can be retrofitted with a 3 Watt LED (light emitting diode) lamp kit. The kits contain all materials necessary to retrofit each existing exit fixture. I� r'rto, e .: ;, .,:..; ra' prnpgrty of Fne-,W Mas?pts wtc?!nafior?af Nct to be rep;oduced or distributed without prior written Energy Masters approval. This lamp replacement will provide comparable light output while reducing energy consumption and lamp maintenance. The average rated life of an incandescent lamp is 2,000 hours compared to a rated life of 100,000 hours for the LED lamp kit. With these lower wattage lamps, the fixture will also operate at a cooler temperature. Spaces to be retrofitted include the following: • All exit signs in all buildings In summary, the proposed lighting system retrofits will offer these benefits: ✓ Reduced energy consumption and electrical costs ✓ Reduced maintenance and replacement costs ✓ Extended equipment life ✓ Enhanced lighting system performance ✓ More comfortable learning, worshiping and work environment. ✓ Warranteed, trouble free operation Trouble Free Service — Our Warrant Energy Masters International, Inc. and/or its subcontractor warrant the fluorescent lighting systems installed by Energy Masters International, Inc. and/or its subcontractor at the United Congregational Christian Churg. The warranty provisions are as follows: Fluorescent fixtures have a warranty period of ninety days from the date installation is completed. Energy Masters International, Inc. and/or its subcontractor will at no charge including labor, materials, and workmanship repair or replace any energy saving fluorescent lighting fixtures installed as specified in the scope of work contract that fail within a ninety day period. This includes fixtures, lamps, ballasts, end clips and fixture wiring connections. T-8 lamps have a manufacturers warranty of three years from the date of the installation. Energy Masters international, Inc. and/or its subcontractor, will at no charge including labor, materials, and workmanship repair or replace any energy saving T-8 lamps installed as specified in the scope of work contract that fail within the initial ninety day period. Should the lamps fail anytime after the initial ninety days of installation, the manufacturer will be responsible for lamp replacement. Electronic ballasts have a manufacturers warranty for five years from the date of installation. Energy Masters International, Inc. and or its subcontractor, will at no charge including labor, materials, and workmanship repair or replace any energy savings electronic ballasts installed as specified in the scope of work contract that fail within the initial ninety day period. Should the ballasts fail anytime after the initial ninety days of installation, the manufacturer will be responsible for ballast replacement. " o:, of i . "L",._ �a' n�:) 'y :)t Enemy Matitera t- to,n,!Mo a Not 10 be E+p;oduced cr distributed without prior written Energy Masters approval. This warranty covers only those fixtures, wiring and fighting components installed by Energy Masters International, Inc. and/or its subcontractor as specified in the installation contract, and is in addition to any manufacturer's expressed warranties on installed components. Should the church request additional warranty options, EMI will custom design warranties to the requirements and include additional warrantee costs in the project. PCB Ballast Disposal All existing PCB ballasts will be removed and properly disposed of in compliance with appropriate laws and regulations. Disposal is included in project cost. Mechanical System Improvements In order to provide cost effective air conditioning for the sanctuary it is best to utilize the existing hydronic (closed loop water) system. Since the original design allowed for changing the system into dual water temperature operation, engineering analysis was performed to best determine system modifications. It was determined that the largest cooling unit that could be added to the existing system was a 15 ton air- cooled chiller. This unit must be located outside. The area west of the boiler plant (in the parking lot just in front of the metal sheds) appears to be the most practical location. Hydronic system modifications to allow for the piping interconnections and the addition of changeover control valves will also be required. In order to improve the ability of the new system to adequately switch from seasonal heating to cooling mode, the classroom heating system would be eliminated from the hydronic loop. This will allow for more efficient operation of the chiller and boiler. Since the modified system will have a smaller heating load, a smaller, more efficient boiler will be installed to replace the existing boiler and the failed hot water supply lines will be replaced. Proper operation of this system will be required in order for the maximum cooling needs to be sufficiently met. A worst case scenario might be an August afternoon wedding with 200 plus people in attendance. Due to the inefficiencies inherent in supplying cool air from floor grilles and the large latent heat load from people, a pre - cooling mode of operation will be required. In fact, pre -cooling for all summer events is highly recommended. Pre -cooling is done by starting the cooling systems 2-4 hours ahead of the anticipated event. In addition, the space temperature is set slightly lower than usual, or than is required. Although the space may seem slightly cool to the occupants when first entering, the space will quickly warm up from large number of people present. Space temperature will glide slightly during the 1-2 hour event, but will remain comfortable. Without pre -cooling, the existing hydronic system would not be large enough to satisfy extreme short periods of maximum cooling demand. �•��Fnretar ;....;; .r4:1• "O.: mope.: ty of Enenpv blasters %nrcrr;ationat..Not to be reproduced or distributed without prior written Energy Masters approval. Additional upgrades and maintenance improvements to the hydronic system will also include resizing and replacing the re -circulating pump, checking existing valves for proper operation, checking for leaks, flushing and treating the entire closed loop water and cleaning the existing coils system. Controls A new automated temperature control system will be required for the dual temperature water system to operate efficiently. To simplify environmental control for the sanctuary, a central interface point for the control system should be provided to simplify scheduling and temperature adjustments. It is recommended that an override button be accessible to church staff so that the sanctuary heating/cooling system can be operated any time for limited periods. Church staff will also be able to adjust space temperature for the sanctuary during these override periods. Since pre - cooling is more complicated, it is recommended that three to four event categories be created for pre -cooling strategies. In order for the church to initiate a typical event, a schedule or telephone call can be made to a 24-hour service center with modem access to the control system. The service center will then automatically program the system to operate according to the scheduled event. This type of system control will require a maintenance contract with a control/service company as well as installation of a dedicated telephone line for the control system. The classrooms and fellowship hall will need a new heating system. Since the ductwork has to be replaced for the impending re -roofing and the existing cooling - only units need to be replaced as well, the most efficient remodel will be to install new rooftop Heat Pump units capable of both heating and cooling the space. These units will be provided with electronic programmable controls to provide ease of use and yet restrain equipment runtime during unoccupied periods. Roof Replacement The church is considering replacement of the roof over the classrooms and flat areas of the walkways and sanctuary. The new roof is being considered because of the deteriorating conditions of the current roof and the resulting costly repair bills. Integrating the roof replacement with the mechanical and electrical project will provide for proper coordination between the trades and help minimize multiple points of contact for construction. Two roofing contractors have visited the facility and have tendered proposals for the work. The table on the following page (Table 1) shows how the roofing proposals compare to each other. Our initial recommendation is for option 2 from Alpine Construction. Please note that the proposals explicitly warn that dry rot damage may be present and that the required repair of such damage is not covered in the proposal. Additional costs for dry rot repair must be allowed for when budgeting money for this project. r! c,d 1r, it r rt,f i>r of FnerL:; Masters Inre r of orar Wit to be prr, duced o% d,st,ibuted without prior written Energy Masters approval United Congregational Christian Church ROOFING PROPOSALS COMPARISON TABLE Description opt 1 Alpine opt 2 Alpine opt 3 Bechthold opt 1 —'Alpine Remove existing roof and Included Included Included Included inspect Repair any dry rot Extra cost Extra cost Extra cost Extra cost uncovered Install plywood crickets Included Included Included NOT over flat deck to allow INCLUDED water to properly drain (160 ft2) Install (32) metal pitch Included Included Included NOT pockets for flat deck in INCLUDED front of sanctuary ROOF TYPE AT SAW Fiberglass Roof Same Duro-Last Fire Retardant Mineral 4ply TOOTHS Shingles Reinforced Thermoplastic Fiberglass Membrane Roof System system Underlavment 301b felt Same ------------ __MM_____ Attachment method Nails; Same Specifically, No Staples ROOF TYPE AT FLAT, Mineral 4ply 4ply Modified Duro-Last Fire Retardant Mineral 4ply VALLEY, & TURN UP Fiberglass Fiberglass System Reinforced Thermoplastic Fiberglass AREAS S stem Membrane Roof System S stem IA ply Nail -on Nail -on Perma Glass Single Ply Membrane Nail -on Fiberglass Base Ultra Base Fiberglass Fiberglass Base Sheet Sheet 2 nd ply Intermediate Perma Glass Ultra Ply None req. Fiberglass Ply IV Fiberglass Sheet VI 3rd ply Intermediate Perma Glass Ultra Ply None req. Fiberglass Ply IV Fiberglass Sheet VI 4 th ply Cf Mineral Brai/Flex 170 - Heavy None req. 721b Granulate Surfaced Cap Duty Mineral Surfaced (white) Cap Sheet SBS Modified Asphalt Sheet Membrane Installation method Bonded Together Not Specified Computer Aided Drawing Not Specified of Roof Sent to Mfgr. Roof Manufactured at Factory Asphalt t3w Hot Mopped Hot Mo d None req. Hot Mopped Asphalt rate 25lbs per 100 ft2 25lbs per 100 ft2 --- -------- 25lbs per 100 R2 Roof penetration None Additional Layer of Vinyl Duro Last product Not specified treatment Flex 170/Flashing Mech. Fastened. Boots are Custom Fitted Manufacturer Warranty 25 Years - 25 Years - Material 15 Years for Not specified Material Defect Defect Repairs/Replacements Labor Warranty 4 Years 4 Years 2 Years 5 Years Price $30,408.00 $32,868.00 $38,988.00 $40,699.00 Alternate 30 Yr Warranty Add $1,214.00 Add $1,214.00 ---- Alternate 40 Yr Warranty Add $2,720.00 Add $2,720.00 ----- Cost Difference --- $2,460.00 1 $8,580.00 $10,291.00 Payment Terms 50% When Materials Arrive vW•r'!: t:al:,,-o;>er:y n+Fne ;;v Master E^t< rr.+lien 3i Not In be reproduced or distributed without prior written Energy Masters approval. Energy Analysis of Proposed Scope of Work It is important to define "cost avoidance". Due to the fact that the project will be adding additional energy consumption for cooling the sanctuary and the anticipated increase in usage of the facilities in general, the actual energy consumption and costs compared to previous years may not decrease. In fact, the energy consumption may increase because of increased usage in the summer months. However, how much higher would the energy costs have been if energy efficient design was not utilized? Cost avoidance is the appropriate comparison of what it would cost to utilize the existing equipment, with the addition of standard efficient air conditioning for the sanctuary, versus the proposed energy efficient design to meet the expanded usage needs. Had the church gone forward with emergency and minimum first -cost replacement of the central plant boiler and expanded the usage of the facilities, they would have experienced energy costs 28% higher than it would take to operate the proposed efficient systems. However, because these energy and operational improvements are being considered for installation, its reasonable to estimate that there will be savings generated from these comprehensive efficiency upgrades when installed. Highlights of the proposed energy efficient design: • New heat pump rooftop units for the classroom wing with SEER ratings greater than 12. • Removal of all existing heating hot water fan coil units in the classroom wing. • High efficiency hot water boiler — up to 85% efficient. • Replacement of the failed hot water supply lines to the Sanctuary. • Reconditioning of the HVAC unit for the Plymouth room and installation of a heat strip. • Cleaning of the existing air handler coils in the Sanctuary. • Automated temperature control system with simple user interface. EMS capable, including pre -cooling strategies for Dual Temperature Water System. • Dual temperature water system with automatic changeover. • Properly sized heating/cooling equipment. • New rooftop ductwork lined with insulation. • New energy-efficient, air-cooled chiller. • Newly commissioned systems, operating at design performance. • (3) year preventive maintenance and remote monitoring services for all HVAC equipment and temperature controls. r if properly- of Energ;� 44a61era t.- to ationar Not to be -produced o, distributed without prior written Energy Masters approval. SECTION FOUR FINANCIAL SUMMARY yf,;W hal puwe, ty of Fne,ov Masters h ternationa No! to lie re vemduced or distributed without prior written Energy Masters approval. Energy Masters has performed a Comprehensive Energy Analysis of the UCCC and has identified several energy saving opportunities which, when implemented, will result in significant utility cost savings. Table 1 shows the existing utility cost, the retrofit and the associated savings. These figures represent a reduction in utility cost of 21 percent. Table 1 Energy Savings Summary Existing Potential Avoidance Annual Electric Usage kWh 57,018 17,052 Natural Gas Usage Therms 6,634 1,006 Estimated Utility Costs $ 10,936 2,289 The scope of work to be included in the Energy Partnership Program will represent a comprehensive package of Energy Conservation Measures (ECMs) with financial paybacks. ECMs: Sanctuary 1. New energy efficient 15 -ton chiller to provide A/C for the sanctuary. 2. New energy efficient heating hot water boiler - up to 85°x6 efficient. 3. New energy efficient re -circulating pump. 4. Repair/Clean existing fan coils. 5. Re -design hydronic system to a dual temperature water system and replace failed hot water supply lines. 6. New automated temperature control system. 7. New T-8 lamps, electronic ballasts, and automated lighting controls. 8. Commission new systems for optimum operation. 9. (3) year preventative maintenance and supervised facilities monitoring program. Classrooms 1. New rooftop heat pump units with SEER rating greater than 12. r'roprr: s ,..Ad, 4,al r,onorty of Er,, -,!qv Master f^tematiors! Not to be reproduced or distributed without prior written Energy Masters approval. 2. New HVAC controls. 3. Recondition existing HVAC unit for Plymouth room; install new heat strip and programmable controls. 4. New T-8 lamps, electronic ballasts, and lighting controls. 5_ Commission new systems for optimum operation. 6. (3) year preventative maintenance and supervised facilities monitoring program. The following summary reflects the cost breakdown for the UCCC Facility Improvement and Energy Efficiency program. All project costs shown below are complete turn key installation costs. Included are ail project management, construction management, program administration, rebate coordination, contingency and disposal. Not included are city permits or fees, and dedicated data -grade phone line for automated temperature controls system supervised monitoring services. "'A! vroporry of F,)orq..Maston: totemt na Not to be reproduced or distributed without prior written Energy Masters approval. SECTION FIVE - ABOUT ENERGY MASTERS INTERNATIONAL r! arorerry of Ene•t.v la to ln'e•nat ora Na o be ,epmduced n distributed without prior written Energy Masters approval. Energy Masters International is a wholly owned subsidiary of Northern States Power Company (NSP), a forward thinking investor owned utility headquartered in Minneapolis with annual revenues in excess of $2.5 billion and assets exceeding $5 billion. Active in 39 states, Energy Masters has completed over 1,000 comprehensive energy projects, encompassing 125 million square feet in several thousand buildings across the country. In the lighting arena, we have completed upgrades in over a half billion square feet of office, commercial and manufacturing space. NSP is also the parent company of our sister agency, NRG Energy, which is one of the largest thermal providers of energy in the U.S. In addition to owning and operating the district cooling and heating plants in San Francisco, Pittsburgh, San Diego and Minneapolis, NRG is among the largest independent power producers in the world. With over 23 years in the energy field, the Federal Government has recognized Energy masters International as a leading energy services firm. We hold the classification of Super ESPC," one of the highest honors conveyed to private firms by the government and are among a select group of firms that are pre -authorized to complete work in government facilities across the country. Energy Masters International has performed successfully in the national corporate facilities of such well-known firms as: Home Savings AT&T Sheraton Hotels Prudential Insurance Target Stores Sears Pizza Hut Mobil Oil Federal GSA Domino's Pizza 3M HB Fuller First National Bank Capital Federal Savings US Postai Service National Semiconductor United Parcel Service Further, local corporate facilities for which EMI has performed and provided services include: Wallace Computer Services, Inc. City of Lodi, Municipal Buildings Twin Arbors Athletic Club Fairmont Signs, Inc. Bank of Lodi ze oo• a, , ,,,. 1 (,4 Ener, ;v R4a:acrs 4ucrnahona Not In he ep oduced or distributed without prior written Energy Masters approval. Feb -17-00 04:04P 4Hoil , OT WATER f Beni Steel Tube Construction Introducing a new line of Hot Water Boilers incorporating a built-in finned steel tube bundle in addition to the standard bailer tubes. These heavy duty finned tubes are placed above the standard Porker tubes, and they significantly increase the amount of heat absorbed from the flue gases, thus increasing boiler efficiency. With the additional hearing surface, the already long Parker Hot Water Baler life is extended even further. The efficiency with Atmospherr Burner firing is 82.84%, and with our Premix Metal Fiber Lsw NOx Burner rhe efficienry is 85%. Test units have been in the field under harsh conditions aperaring Success- fully for 5 years. ADVANTAGES 1. large Heating Surface A large amounl of heating surface pro- vides increased efficienry, long boiler life and minimizes chances of scaling. P.04 HIGH EFFICIENCY DIRECT FIRED HOT WATER BOILER Atmospheric or- Pivmix Low N4x Parlter"w Models 300.000 to 2.160.000 BTU Go, Fir, d 2. Snnplicity The design of the bailer and control system is such that the boiler con be easily operated, maintained and repaired by regular personnel. On atmospheric units simplicity is a decided advantage as there are no tomplicated controls, blowers, or burner air adjustments. �W i I :1-A -4 0 NEVER A COMPROMISE FOR QUALITY 09 SAFETT 3. Codes All Parker Direct fired Boilers are man- ufaciumd in accordance with the ASME Power & Heating Boiler Codes and reg- istered with the Nailenal Board of Boiler and Pressure Vessel Inspectors. High Efficiency Direct Fired Hat Water Bailer 2.160.000 13711 ' input jcm pera! a rt•s 10 3501" f ri•+.-mrc:,s to 2.30 PSI Natural gas and LPG fired models are Eft fisted "Industrial and Commerciol Gas Fired Packaged Boilers" certified to UL795, for indoor or outdoor service_ Canadian models are C-ETL listed. 5930 Bandiri Boulevard Los Angeles (A 90040-2998 Fax 121 3) 722-2848 Phone(213)727-9800 111KI POlt !( Feb -17-00 04:05P HIGH EFFICIENCY DIRECT FIRED HOT WATER BOILER Atmospheric or Premix Low NOx Purher"R" Models I :lUf)0] 1 to'.16o.(N)!) B T l � Cas Fired Ty*ol Single Boiler Hat Water Piping System (for temtPerwmi 2007 i below) ExPANSI'IN TANK t J TO WALING SYSTEhE (IF' -- DRAIN lI EINE SIGHT GIASS WATER INSET K - �' Ins�rAwlrhprepsr ` 6nckrlorr �rnwnlar n aaEEcordwee with �1 , 4ocd �nie PRESSURE REDUCING VALVE IOIIEA RFUtF VALVE ! I MEET AIR _ ELIMINATOR `-- ! SYSTEM CIRCULATING } PUMP OUTLET DRAIN OWE 4. Heavy Welded Flexible Tube Construction The Porker steel tube bundle is 1 slit" 00 (1331 thick, and the finned tubes are I" OD (.11"), heavy thickness steel. The welded bent tube design permits free expansion and contract on of each CONTROL PAN tube independently when subject to thermal shocking- Our design ellmi- notes s1 oin on the metal, worpinc and leaking, typical of rigid straight tube designs This constncticn utilizes heavy material with flexibility to pievide extreme safety and long life. 'Nater Inlet Water Outlet P.05 PARKER Z ' 1 BOILER Parker Atmospheric "R" Model S. Heavy Insulated Cabinet The cabinet is durably constructed with twa thicknesses of heavy steel, insulat ed on al sides with high tempera -u e thermal fiber insulation to effectively reduce heat losses io a minimum. 'tmospheric lcw Pressu,e Gas Burners provide highly effective & uniform iew distribution THE PARKER OESiGN A time prover p;odud backed by cne of the !urges oral most successful manufacture:: of packaged Boilers N4hose no --ie is synonymous with quality cr3 scfety, Every boiler is thuruLg^ly !caory fire tested and r requirec to meet the highest stan- dards in ail pfases of mechanical and operating efficiency beiore shipment. 5930 Bandini Boulevard PARKER !os Angeles 1A 40040.1111 fax (1131177-1848 Phone 1213)127-4800 „n .,, 1u Feb -17-00 04:06P P.06 PARKER DIRECT FIRED HOT WATER BOILER SPEC, SHEET D-201 R -I T30OR TO T1 140R - ATMOSPHERIC GAS FIRED W/ FINNED CONVECTIVE SECTION 7C Nate: All of the above dimensions are for a standard trim model. Due to wntin;,jous improvement.. specifications are subject to change without notice. cm•w- t sAterY VALVE �, J 1WB 1V� -.= - - TWA ModmT970iT11406AAh Qwith%rgd Medan end u" NW V" tri Not writ aAYL AS snow taeldete horwhed with eaeeed Medea end wty relW vw. at rear. t- SECTION T970 & T1140 l9. HOT WATER 46 INLET ti HOODZL 1 HOT WATER-., --- q.R NIGK U iT OUTLET i OPERAnNG SAFETY - VALVE: ^�;-COM'ROL COfFTROt I X I PANEL TEMPERATURE 1 9ARO. DAIAPER v PRESSURE — 1- I ••I V1 A�TICJ�V. W LET 3H9 CAUGE (SPECULLOMER) 3HC j r SHA 18H WWF 'INSPEC TION j I Dogs j 7H. MEN NO. I MODEL NO. T30OR I T395R I r490R IT60OR I T760R 1970R T114OR A 13%; input 100D's BTU/HR. 300 395 l 490 600 1:760 970 1140 1000'3 BTUlHR., 246 I 324 402 492 523 795 435 C HeatingSurface _ SO. FT.! 68.5 I 104 1 104 114 1 175 2C3 217 1 WA 1 Width of Cabinet Only IN.: 16 ' 22 i 22 22 22 26 26 1 WB !Width Oyerall Including Controls IN. 34 40 1 40 1 40 1 41 44 54 1 WC 1 Minimum Header VVioth - Less Fittings (B-ind Flanges on T970 & Ti 140) IN.. 28 34 ! 34 1 34 1 34 41 41 2LA 1 Len thof Cabinet Only IN.! 39 1 35 35 1 40 54 49 54 2L8 Length Oyerall IN. 39 35 35 40 54 49 54 3HA Height of Catinet On IN. 46 1 51 51 51 51 51 51 3HB Height Overail Including Draft Hoods Standard _ IN. i 75 I 82 62 1 83 84 86 90 3HC Ht. Overall Inclu. Baro. dam er,(Vert. Outlet(Harizi. Outlet) - (Spec Order IN. 64162 69167 i 69167 69167 72169 76/721 76172 4A Vent Stack Diameter with Draft Hood Standard !N. 8 10 10 12 12 14 16 48 Vent Stack Diameter with Barometric Damper (Special Orcer7 _ IN. 8 8 8 8 ; 10 12 12 7A Std. Nat. Gas Inlet Size IN. 314 1 314 1 1 1 1-112 1.1/2 7Ai.- 4 Not. Gas Inlet Supply Press: Max: t4" WC: Min 7" WC IN. WC 7 7 7 7 7 7 7 7A2 fti4ar;fold Pressure at Burner IN. WC 4 4 4 4 4 4 � 4 ?B Hi Press. Nat. & Propane Gas Inlet Sizelsu Press. 1-5 PSI iN. 314 314 3/4 314 314 1-112 ? 1-1/2 792 Pro ane Manifold Press. at Burner IN. \JC 18 18 18 18 18 16 i 18 7H Gas Inlet Height From Floor IN. 1 6 5 5 5 5 5 5 15 Not Water Outlet Size 'NPT Except T970 & T1140 pass 150 Flan ed IN. 1.1/2 2 2 2 2 3$ 3' 15H 1 Hct Water Outlel Height From Floor IN.1 32 i 37 1 37 37 37 37 37 16 1Water Inlet Size '(NPT Except T1140 Class 150 Flanged) IN. i 2 I 2 2 2 2 2 2.5' 16H Mater Inlet Height From Floor IN. 1 39 44 44 44 44 44 44 170 •Drain O enin s (7970 & Ti 14D 1' Inlet Side of Boiler) _ Outlet Side IN. 1 3/4 1 1 1 1 1'-1114 16AHP 1Safer Relief Valve Drain Size- 125 PSI, 2WF• "H" Code OUTLET IN. 3/4 3314 I 314 3/4 314 314 1 18ALP 15afe!y Relief Valve Drain Size- 30 PS, 2501F 'H' Code OUTLET IIN. 3/4 1-114 ' 1.114 1.114 1-1/2 1-112 1 2 1 Water Ca laty GAL. 6.5 ^0 t0 11 16 19 21 I Net Weight of Baiier LBS. 590 960 960 1150 1 1390 1565 1750 • Domestic Crated Shipping We ht of Boiler LBS. 690 1065 . 1085 I 1286 1540 1 1720 1910 MININIUM LISTED CLEARANCES TO 12-48' 6' 12" COMBUSTIBLE CONSTRUCTION Cabinet Sides & Rear Caoinet To Draft Hood Vent Corrector Baro. Dam erChimne Connector Recommended Clearances for Access: Inspection Doors 16': Controls 24": Electrical Panel 3G': Additional Space may be required by Loral Codes Nate: All of the above dimensions are for a standard trim model. Due to wntin;,jous improvement.. specifications are subject to change without notice. cm•w- TRAWE- CG -DS -1 July 1997 First Printing - August 1997 pk Air -Cooled Liquid Chillers N 10 and 15 Tons t� Air -Cooled Chillers 0 20 Through 60 Tons IntelliPak® Air -Cooled Chillers In addition to the many standard features of the 10 and 15 -ton air cooled Cold Generator® chiller, there are several added benefits which make selection, installation, and service easier. Flexibility Footprint Central to the design of any project is the operating envelope of the air- cooled packaged chiller. With this in mind, Trane builds the chillers to make the most efficient use of the available installation space. The Trane CGA model chillers are extremely compact. They have the lightest weight, the smallest footprint, and the lowest silhouette of any chiller in the industry. Weight Reduction The weight of the 10 and 15 -ton units has been reduced up to 27 percent in comparison to previous models. Less weight results in less stress on building supports and greater handling ease. Features and 109 15 Tons Benefits Installation Optional Features Installation time and effort are reduced when dealing with a significantly smaller and lighter unit. In addition, having electrical and water connections on the same side of the unit and a single -point main power connection serves to make installation easier. The unit arrives at the jobsite fully assembled, tested, charged and ready to provide chilled water. Serviceability The control panel and unit panels are completely removable for service accessibility and convenience. ICS Interface Communication with Trane Tracer® or Tracker® is possible through the ICS Interface on the 10 and 15 ton Cold Generator chiller.. • Hot Gas Bypass — Allows unit operation below the minimum step of unloading. • Low Ambient Head Pressure Control — Modulates the rpm of the fan motor in response to outdoor ambient temperature and unit head pressure. Provides unit cooling operation down to outdoor temperatures of WE • Coil Guard — Metal grille with PVC coating to protect the condenser coil. • Isolation — Neoprene in shear or spring flex isolators. • Power Supply Monitor — Provides protection against phase loss, phase reversal, phase imbalance, incorrect phase sequence and low line voltage. • Elapsed Time Meter/Number Starts Counter — Records number of compressor starts and operating hours. 9 Flow Switch — Required as a safety interlock to prevent operation of unit without evaporator flow (available option for field installation only). • Integrated ComfortTm Systems (ICS) Interface — Provides the ability to communicate with Trane Tracer® or Tracker® building management systems via a Thermostat Control Module — (TCM). • Gauges — Monitor suction and discharge pressures. n vnar t I,c,s — unn type ,GA = Air -Cooled Cold Generator® jiut I Q w,o,o — rtununai t. apacnytmrsn) 100 = 8 Tons (50 Hz Model only) 120 = 10 Tons (60 Hz Model only) 150 = 12.5 Tons (50 Hz Model Only) 180 = 15 Tons (60 Hz Model Only) -01ur I r — mdivr vesrgn %.nange Number of Refrigerant Circuits/Number of Dompressors) 3 = 2 Refrigerant Circuits/2 Compressors nuw r 1,4 — ural Ivruuei 'G = InteiliPak® Air -Cooled Chiller )IGIT 3 — Unit Type k = Air -Cooled Condensing )IGIT 4 — Development Sequence Sixth )IGIT 5,6,7 — Nominal Capacity '20 = 20 _Tons '23 = 23 I VI IJ ;30 = 30 Tons ;40 = 40 Tons ;50 = 50 Tons :60 = 60 Tons M211 o— vurtdge of otdrt %.naractensucs = 200/60/3 XL = 230/60/3 XL = 460/60/3 XL = 575/60/3 XL = 380/50/3 XL = 415/50/3 XL = Special nw I� — racwry input = Standard Dui I r u — t�esign sequence = First = Second tc... Model Number Description iu, i5 tons L -UA 1LU C 4 QU G A i L� 45b / U U, l U 11 1Z -jIui i a — vonage i = 208-230i601 i NvanaDre — UUA1 zu vnty) 3 = 208-230/60/3 4 = 460/60/3 N= 575/60/3 :) = 380-415/50/3 jiui i a — ractory mstanea options ) = No Options -f = Hot Gas Bypass = Black Epoxy Coil Standard Deviation < = Hot Gas Bypass & Black Epoxy Coil 3 = Special eu-bu ions )IGIT 10 — Leaving Solution Setpoint = Standard Expansion Valve 40-60°F Leaving Water (CGA100 & CGA120 models) 20-60°F Leaving Solution (CGA150 & CGA180 Models) ✓ = Nonstandard Expansion Valve ?0-39'F Leaving Solution (CGA100 3 CGA120 models) )IGIT 11 — Minor Design Change > = First, B = Second, etc. )IGIT 12 —Service Digit ;U A h Got) 4 A A A 1 A '2 3 4 567 8 9 10 11 12 13 ncat t r1—Leaving solution setpoint k = 40-50 Deg. F w/o Ice Machine I = 30-39 Deg. F w/o Ice Machine = 51-65 Deg. F w/o Ice Machine = 20-29 Deg. F w/o Ice Machine = 40-50 Deg. F with Ice Machine ! = 30-39 Deg. F with Ice Machine t = 51-65 Deg. F with Ice Machine = 20-29 Deg. F with Ice Machine > = Special )IUI t 12 — Agency Approval = UUCSA = None )IGIT 13 — Miscellaneous = Trane Communication Interface (TCI) ' lodule I = No unit neat tape (5u Hz uniy) = Compressor Current Sensing (CSM) I = Unit Mounted Disconnect Switch urnuseu = Dna rsotators Neoprene = Unit Isolators Spring i = Superheat/Sub-Cooling I = Hot Gas Bypass = Generic B A S Module ')-S v input, Binary Output) i = mernote Human interface = Generic B A S Module (0-10 v Analog) = Remote Setpoint Potentiometer .t = Zone Sensor — Chilled Solution Reset I = PhaseNoltage Monitoring = Flow Switch / = Copper Fin Condenser Coils V= Electronic Low Ambient Damper(s) ' = Inter -Processor Communication bridge (1VU13) i = Packed Stock Unit The following items can be ordered for separate shipment — Unit Isolators — Neoprene' Unit Isolators — Spring' Flow Switch Electronic Low Ambient Damper(s) Trane Communication Interface Module tup generic B A S Module (GBAS) )-5 volt Analog Input/Binary Output) ieneric B A S Module (GBAS) k0-10 volt Analog Input(Output) Remote Human Interface Remote Setpoint Potentiometer Zone Sensor (Chilled Solution Reset) Inter -Processor Communication Bridge PCB) Jnit size must be specified when rdering this item. Ell C] C TRMIEr" General Data Table 9-1 - General Data -10-60 Ton Units 10 Ton 15 Ton 20 Ton 25 Ton 30 Ton 40 Ton 50 Ton 60 Ton Model Number CGA120 CGA180 CGAF-C20 CGAF-C25 CGAF-C30 CGAF-C40 CGAF-050 CGAF-CW Compressor Data Model Climatuffo Trane H Scroll Scroll Scroll Scroll Scroll Scroll Quantity 2 2 2 1/1 2 4 212 4 Nominal Tons per Compressor 5 7.5 10 10/15 15 10 10/15 15 Evaporator Nominal Size (Tons) 10 15 20 25 30 40 50 60 Water Storage Capacity (Gallons)' 1.4 1.5 11.7 10.7 16.3 13.8 21.0 37.8 Min. Flow Rate (GPM) 12.0 18.0 24 30 36 48 60 72 Max. Flow Rate (GPM) 36.0 54.0 72 90 108 144 180 216 Max EWT At Start -Up - Deg F"s 100 100 108 108 108 108 108 108 Condenser Nominal Size (Tons) 10 15 20 25 30 40 50 60 Number of Coils 1 2 1 2 2 2 2 2 Coil Size (ea., Inches)` 28 x 108 28 x 83 61 x 71 45 x 71135 x 71 56 x 70 56 x 70 57 x 96 57 x 96 Number of Rows 2 2 3 3 3 3 3 4 Subcooler Size (ea., Inches) 4 x 108 4 x 83 10 x 71 14 x 71 9 x 70 9 z 70 9 x 96 9 x 96 Condenser Fans Quantity 1 2 2 3 4 4 6 6 Diameter (Inches) 28 26 26 26 26 26 26 26 CFM (Total) 8,120 11,600 15,000 21,650 29,200 29,200 42,300 40,700 Nominal RPM 1100 1100 1140 1140 1140 1140 1140 1140 Tip Speed (Ft/Min) 8060 7490 7750 7750 7750 7750 7750 7750 Motor HP (ea.) 1 112 1.0 1.0 1.0 1.0 1.0 1.0 Drive Type Direct Direct Direct Direct Direct Direct Direct Direct Minimum Outdoor Air Temperature Permissible For Mechanical Cooling' Standard Ambient Control Unit (°F) 50 45 30 30 30 30 30 30 Standard Ambient w/Hot Gas Bypass 60 60 40 40 40 40 40 40 ("F) Low Ambient Option (°F) 0 0 0 0 0 0 0 0 Low Ambient Control w/Hot Gas Bypass 15 15 10 10 10 10 10 10 (°F) General Unit Unload Steps 100-50 100-50 100-50 100-60-40 100-50 100-75-50-25 100 0.80-30 100.7550-25 No. of Independent Refrig. Circuits 2 2 1 1 1 2 2 2 Refrigerant Charge (Ibs. R22/Circuit) 9.5 12.4 40.5 54.0 72.0 38.0 47.0 67.0 Oil Charge (Pints/Circuit) 4.2 7.5 8.0 8.0/14.0 14.0 8.0 8.0/14.0 14.0 'Unloading steps depend upon which compressor is lead compressor. N0te5: (1) Minimum start-up ambient based on unit at minimum step of unloading and a 5 mph wind across the condenser. (2) Includes piping internal to chiller. (3) At 95"F ambient. (4) Does not include subcooling portion of coil. 9 MAW Performance 10-25 "Warn Data - 60 HZ Full Load) Table 20-1 -10 Ton - CGA 120 LWT Percent Capacity System Capacity System 20 28 11.4 15.7 8.7 10.9 17.3 Entering Condenser Air Temperature (Degree F) 10.2 19.2 6.4 9.5 21.4 5.3 8.8 23.8 75.0 25 24 85.0 16.1 9.6 95.0 17.8 8.3 105.0 19.7 7.0 115.0 21.9 LWT Percent Capacity System 30 Capacity System 16.6 Capacity System 18.2 Capacity System 20.2 Capacity System 22.4 (Deg Fl Glycol (Tons) KW EER (Tons) KW EER (Tons) KW EER (Tons) KW EER (Tons) KW EER 20 28 6.0 8.1 8.8 5.6 8.6 7.8 5.2 8.9 7.0 4.8 9.1 6.3 WA WA N/A 25 24 6.7 8.6 9.4 6.3 9.0 8.4 5.9 9.4 7.5 5.4 9.8 6.7 5.0 10.1 5.9 30 19 7.5 9.0 10.0 7.0 9.4 9.0 6.6 9.8 8.0 5.1 10.3 7.1 5.6 10.7 6.3 35 14 8.3 9.3 10.7 7.8 9.9 9.5 7.3 10.3 8.5 6.8 10.7 7.6 6.3 11.2 6.7 40 0 92 9.6 11.6 8.7 10.2 10.2 8.2 10.8 9.1 7.6 11.3 8.1 7.0 11.8 7.1 42 0 9.5 9.7 11.8 9.0 10.3 10.5 8.5 10.9 9.3 7.9 11.5 8.2 7.3 12.0 7.2 44 0 9.8 9.8 12.0 9.3 10.5 10.7 B.8 11.1 9.5 8.1 11.7 8.4 7-5 12.3 7.4 45 0 10.0 9.9 12.2 9.5 10.5 10.8 8.9 11.2 9.5 8.3 11.8 8.4 7.7 12.4 7.4 46 0 10.2 9.9 12.3 9.6 10.6 10.9 9.0 11.3 9.6 8.4 11.9 8.5 7.8 12.5 7.5 48 0 10.5 10.0 12.5 9.9 10.8 11.1 9.3 11.4 9.8 8.7 12.1 8.6 8.0 12.7 7.6 50 0 10.8 10.1 12.8 10.2 10.9 11.3 9.6 11.6 10.0 9.0 12.3 8.8 8.3 12.9 7.7 55 0 11.6 10.4 13.3 11.0 11.2 11.8 10.4 12.0 10.4 9.7 12.8 9.1 9.0 13.5 8.0 60 0 12.4 10.7 13.9 11.8 11.6 12.2 11.1 12.4 10.7 10.4 13.3 9.4 9.7 14.1 8.2 Table 20-2 -15 Ton - CGA 180 Entering Condenser Air Temperature (Degree F) 75.0 85.0 95.0 105.0 115.0 LWT Percent Capacity System Capacity System Capacity System Capacity System Capacity System (Deg F) Glycol (Tons) KW EER (Tons) KW EER (fans) KW EER (Tons) KW EER (Tons) KW EER 20 28 9.3 12.6 8.8 8.5 12.9 7.9 7.7 13.1 7.1 7.0 13.2 6.3 NIA N/A WA 25 24 10.5 13.4 9.4 9.7 13.8 8.4 8.8 14.1 7.5 8.0 14.3 6.7 7.1 14.4 6.0 30 19 11.8 14.2 10.0 10.9 14.7 8.9 10.0 15.1 7.9 9.1 15.5 7.1 8.2 15.6 6.3 35 14 13.1 15.0 10.5 12.2 15.6 9.4 11.2 16.1 8.3 10.3 16.6 7.4 9.3 16.9 6.6 40 0 14.8 15.8 11.2 13.7 16.6 10.0 12.7 17.2 8.8 11.7 17.8 7.9 10.6 18.2 7.0 42 0 15.3 16.1 11.4 14.3 16.9 10.1 13.2 17.6 9.0 12.1 182 8.0 11.0 18.7 7.1 44 0 15.8 16.4 11.6 14.8 17.2 10.3 13.7 18.0 9.1 12.6 18.6 8.1 11.5 19.1 7.2 45 0 16.1 16.5 11.7 15.0 17.4 10.4 13.9 18.2 9.2 12.8 18.8 8.2 11.7 19.4 7.3 46 0 16.4 16.7 11.8 15.3 17.6 10.4 14.2 18.3 9.3 13.1 19.0 8.2 11.9 19.6 7.3 48 0 16.9 17.0 12.0 15.8 17.9 10.6 14.7 18.7 9.4 13.5 19.4 8.4 12.4 20.1 7.4 50 0 17.5 17.3 12.1 16.3 18.2 10.7 15.2 19.1 9.5 14.0 19.9 8.5 12.8 20.3 7.5 55 0 18.8 18.0 12.6 17.7 19.0 11.1 16.5 20.0 9.9 15.2 20.9 8.8 14.0 21.6 7.8 60 0 20.3 18.7 13.0 19.0 19.9 11.5 17.8 21.0 10.2 16.5 21.9 9.0 15.2 22.8 8.0 . roles: 1. Based on the ethylene glycol concentration shown, a 10' delta T, a fouling factor of 0.00025 and sea level pressure. 2. Performance must be corrected for glycol concentrations other than those showing, delta T other than 10', fouling factor and altitude. 3. Ethylene glycol is to be added and appropriate performance corrections are to be made for all leaving solution temperatures less than 40'17. Tahlp 9n3- 7n Tnn - map r2n LWT Percent Capacity System Capacity System 20 28 11.4 15.7 8.7 10.9 17.3 7.5 10.2 19.2 6.4 9.5 21.4 5.3 8.8 23.8 4.4 25 24 12.9 16.1 9.6 12.2 17.8 8.3 11.5 19.7 7.0 10.8 21.9 5.9 10.0 24.4 4.9 30 19 14.5 16.6 10.5 13.7 18.2 9.0 13.0 20.2 7.7 12.1 22.4 6.5 11.3 24.9 5.4 35 14 16.1 17.0 11.4 15.3 18.7 9.8 14.5 20.7 8.4 13.6 22.9 7.1 12.6 25.5 5.9 40 0 17.9 17.5 12.3 17.0 19.2 1016 16.1 21.2 9.1 15.1 23.5 7.7 14.1 26.1 6.5 42 0 18.5 17.6 12.6 17.6 19.4 10.9 16.7 21.4 9.4 15.7 23.7 7.9 14.7 26.3 6.7 44 0 19.2 17.8 12.9 18.3 19.6 11.2 17.3 21.6 9.6 16.3 23.9 8.2 15.2 26.5 6.9 45 0 19.5 17.9 13.1 18.6 19.7 11.3 17.6 21.7 9.7 16.6 24.1 8.3 15.5 26.7 7.0 46 0 19.9 18.0 13.2 18.9 19.8 11.5 17.9 21.8 9.9 16.9 24.2 8.4 15.8 26.8 7.1 48 0 20.6 16.2 13.6 19.6 20.0 11.8 18.6 22.1 10.1 17.5 24.4 8.6 16.4 27.0 7.3 50 0 21.3 18.4 13.9 20.3 20.2 12.0 19.2 22.3 10.3 18.1 24.6 8-8 16.9 27.2 7.5 55 60 0 0 23.1 24.9 18.9 19.4 14.7 154 22.0 23.8 20.7 21.3 12.7 13A 20.8 22.5 22.8 23.4 11.0 11.6 19.7 21 3 25.2 25.8 9.4 9.9 18.4 19.9 27.9 28 5 7.9 8.4 Table 20-4 - 25 Ton - CGAF-C25 7. Minimum moommended ethylene glycol percentage used for leaving 'F. 4. EER - Energy Efficiency Ratio (Btulwatl-hour). condenser. fans and control power inputs include compressors. water temperatures below Entering Condenser Air Temperature (Degree F) LWT Percent Capacity System Capacity System Capacity Syste Deg Fl Glvcol (Tons) KW EER (ions) KW EER (Tons) KW 25 24 17.2 21.8 9.4 16.2 23.8 8.2 15.3 26.1 7.0 14.3 28.8 6.0 13.3 31.8 5.0 30 19 19.2 22.3 10.3 182 24.4 9.0 17.2 26.8 7.7 16.1 29.5 6.6 15.0 32.5 5.5 35 14 21.4 22.9 11.2 20.3 25.0 9.8 19.2 27.4 8.4 18.0 30.2 7.2 16.9 33.3 6.1 40 0 23.7 23.5 12.1 22.5 25.6 10.6 21.3 28.1 9.1 20.1 30.9 7.8 18.8 34.1 6.6 42 0 24.6 23.7 12.4 23.4 25.9 10.8 22.1 28.4 9.4 20.9 31.2 8.0 19.6 34.3 6.8 44 0 25.5 23.9 12.8 24.2 26.1 11.1 23.0 28.6 9.6 21.7 31.5 8.3 20.3 34.6 7.0 45 0 25.9 24.0 12.9 24.7 26.2 11.3 23.4 28.8 9.8 22.1 31.6 8.4 20.7 34.8 7.1 46 0 26.4 24.1 13.1 25.1 26.4 11.4 23.8 28.9 9.9 22.5 31.7 8.5 21.1 34.9 7.2 48 0 27.3 24.4 13.4 26.0 26.6 11.7 24.7 29.2 10.2 23.3 32.0 8.7 21.9 35.2 7.4 50 0 28.2 24.6 13.8 26.9 26.9 12.0 25.5 29.4 10.4 24.1 32.3 9.0 22.7 35.5 7.6 55 0 30.7 25.2 14.6 292 27.5 12.7 27.8 30.1 11.0 262 33.1 9.5 24.7 36.3 8.1 60 0 33.2 25.9 15.4 31.6 28.2 13.4 30.0 30.9 11.7 28.4 33.9 10.1 26.8 37.1 8.6 Notes' 1. Data based on 0.00025 fouling factor at sea level. 5. Ratings based on evaporator drop of 1 O'F 2. Interpolation between points is permissible. 6. Ratings based on ARI Standard 590-92. 3. Extrapolation beyond points is not permissible. Power 7. Minimum moommended ethylene glycol percentage used for leaving 'F. 4. EER - Energy Efficiency Ratio (Btulwatl-hour). condenser. fans and control power inputs include compressors. water temperatures below 20 1 Performance 10-60 Vons Data - 60 HZ Part Loam Table 23-1 - Part Load Data, ARI Points (10-60 Tons) Model 95 87 85 79 75 71 67 65 Tons Number 100% Load 80 % Load 75 % Load 60°J Load 50%Load 9.9 40% Load 30°4 Load 25% Load EER 9.4 - - - 11.5 - - - 10 CGA 120 Capacity (Tons) 8.7 - - - 4.8 - - - KW InM 11.1 50 CGAF-050 5.0 60 EER 9.1 - - - 10.3 - - - 15 CGA 180 Capacity (Tons) 13.7 - - - 7.0 - - - KW Input 18.0 8.2 EER 9.6 - - - 13.8 - - - 20 CGAF-C20 Capacity (Tons) 17.3 - - - 10.2 - - - KW Input 21.6 8.9 EER 9.6 - - 12.9 - 13.5 - - 25 CGAF-C25 Capacity (Tons) 23.0 - - 15.8 - 10.9 - - KW Input 28.6 14.7 9.7 EER 9.6 - - - 13.0 - - - 30 CGAF-C30 Capacity (Tons) 27.4 - - - 16.2 - - - KW Input 34.1 14.9 EER 9.6 - 11.6 - 14.0 - - 15.4 40 CGAF-C40 Capacity (Tons) 33.8 - 27.4 - 20.3 - - 10.3 KW Input 422 28.4 17.3 8.0 EER 9.6 11.1 - 12.9 - - 14.9 - 50 CGAF-050 Capacity (Tons) 42.3 36.1 - 29.3 - - 14.9 - KW Input 52.7 39.0 27 3 12.0 EER 9.6 - 11.7 - 14.6 - - 16.1 60' CGAF-C60 Capacity (Tons) 55.9 - 45.7 - 34.3 - - 17.3 KW Input 69-7 46.9 28.2 12.9 Notes 1. Data is rated in accordance with ARI Standard 590-92, Section 7.3. - 446F ieavin� chilled water temperature. WF + 0.4 F x % Load) = entering ambient temperature. Constant waterflow determined full toadS F and 10•F evaporator temperature drop. y - % Load brator Sat comPresgcrr diisplaaems eadt by ARI 2. EER = Energy Efficiency Ratio, (Btu/watt-lour). Power inputs include cornpressors, condenser fans and control power. Table 23-2 - Integrated Part Load Values Tons Model Number IPLV 10 CGA 120 10.8 15 CGA 180 9.9 20 CGAF-C20 12.2 25 CGAF-C25 12.0 30 CGAF-C30 11.7 40 CGAF-C40 12.5 50 CGAF-050 12.1 60 CGAF-M 12.8 Notes: 1. I rated Pan toad Values are EERs in (B att-hour). �1 23 TRANE" Electrical 10-60 Tons Data - 60 HZ Table 26-1 - Electrical Data 180.220 208-254 416-508 520-635 187 186 82 62 225 225 90 70 200 200 90 70 4 4 4 4 39.4 39.4 17.2 132 269 251 117 94 4 4 4 4 0.9 0.9 0.9 0.9 4.1 4.1 1.8 1.4 200/60/3 180-220 224 Unit Wiring 250 4 35.5,55.5 269,409 Motor Data 0.9 4.1 50 CGAF-050 230/60/3 Model Nameplate Voltage 250 Max Fuse Ree. Dual 251,376 Compressor (Ea) 0.9 4.1 Fans (Ea) 416-508 Tons Number Voltage Range MCA Size Element Oty. RIA LRA Oly KW FLA 90 CGA12061 208.23GWI 187.254 71.0 90 1.4 2 28.9 150 1 .95 6.0 56.9 CGA 120B3 208-230160/3 187-254 48.3 60 208-254 2 18.8 118 1 .95 6.0 10 CGA120134 460/60/3 414-506 25.2 35 125 2 10.0 71 1 .95 2.7 1.8 CGA1208W 575/60/3 518-632 17.3 20 4 2 6.8 43 1 .95 2.0 CGA180B3 208-230160/3 187-254 72.6 90 2 29.5 179 2 1.03 3.1 15 CGA 180B4 460/60/3 414-506 33.6 40 2 13.5 90 2 1.03 1.6 CGA180BW 575160/3 518-632 26.7 35 2 10.8 72 2 1.03 1.2 200/60/3 180-220 98 125 110 2 39.4 269 2 0.9 4.1 20 CGAF-C20 230/60/3 208.254 98 125 110 2 39.4 251 2 0.9 4.1 460/60/3 416-508 44 60 50 2 17.2 117 2 0.9 1.8 575/60/3 520-635 33 45 40 2 13.2 94 2 0.9 1.4 200/60/3 180.220 124 175 150 2 39.3,56.9 269,409 3 0.9 4.1 25 CGAF-C25 230/60/3 208-254 124 175 150 2 39.3,56.9 251,376 3 0.9 4.1 460/60/3 416-508 56 8o 70 2 17.1,25.4 117,178 3 0.9 1.8 575/6013 520.635 44 60 50 2 13.8 20.2 94,143 3 0.9 1.4 200/60/3 180-220 146 200 175 2 56.9 409 4 0.9 4.1 30 CGAF-C30 230/60/3 208-254 146 200 175 2 56.9 376 4 0.9 4.1 460/60/3 416-508 65 80 80 2 25.1 178 4 0.9 1.8 575/60/3 520-635 51 70 60 2 19.9 143 4 0.9 1.4 20016013 40 CGAF-C40 230/60/3 460/60/3 575/60/3 180.220 208-254 416-508 520-635 187 186 82 62 225 225 90 70 200 200 90 70 4 4 4 4 39.4 39.4 17.2 132 269 251 117 94 4 4 4 4 0.9 0.9 0.9 0.9 4.1 4.1 1.8 1.4 200/60/3 180-220 224 250 250 4 35.5,55.5 269,409 6 0.9 4.1 50 CGAF-050 230/60/3 208-254 223 250 250 4 35.5,55.5 251,376 6 0.9 4.1 460/60/3 416-508 98 110 110 4 15.5,24.2 117,178 6 0.9 1.8 575MM 520.635 77 90 90 4 12.4,19.4 94,143 6 0.9 1.4 200/60/3 180-220 270 300 300 4 56.9 409 6 0.9 4.1 60 CGAF-C60 230/6013 208-254 269 300 300 4 56.9 376 6 0.9 4.1 460/60/3 416-508 120 125 125 4 25.4 178 6 0.9 1.8 575/60/3 520-635 95 110 100 4 20.2 143 6 0.9 1.4 Notes: 1. MCA: Minimum Circuit Ampaaty is 125% of the largest compressor ALA plus 100% of the other oompressor(s) RLA plus the sum of the condenser fan FLA plus any other load rated at 1 AMP or more 2. Maximum Fuse Size: 225% of the lat compressor ALA plus 1001/ of the other compressor(s) ALA plus the shim of the condenser fan FLA plus any other bad rated at 1 AMP or more 3_ Recommended Dual Element Fuse Size: 150% of the largest compressor ALA plus 100% of the other compressor(s) ALA plus the sum of the condenser fan FLA plus any other bad rated at t AMP or more. 4. ALA: Rated in accordance with UL standard 1995- 5. Local codes may take precedence. 6. All units are acres the line starling. Compressors will never start simultaneously. , One 115/60/1, 15 the jobsite provided power connection is required to operate the evaporator heat tape. Load Definitions LOAD1 = Current of the largest motor - compressor or fan motor LOAD2 = Sum of the currents of all remaining motors LOADS = Current of electric heaters LOAD4 = Any other load rated at 1 amp or more MCA = (1.25 x LOADII) + LOAD2 + LOAD4 MOP = (2.25 x LOAD1) + LOAD2 + LOAD4 Select a fuse rating equal to the MOP value. if the MOP value does not equal a standard fuse size as listed in NEC 240-6, select the next lower standard fuse rating. NOTE: If selected MOP is less than the MCA, then reselect the lowest -tandard maximum fuse size which is equal to or larger than the MCA, provided the reselected fuse size does not exceed 800 amps. RDE =(1.5 x LOAD1) + LOAD2 + LOAD4 Select a fuse rating equal to the RDE value. If the RDE value does not equal a standard fuse size as listed it NEC 240-6, select the next higher standard fuse rating. NOTE: If the selected RDE Is greater than the selected MOP value, then reselect the RDE value to equal the MOP value. 26 DSS =1.5 x (LOAD1 + LOAD2 + LOADS + LOA04) Select a disconnect switch size equal to or larger than the DSS value calculated. I1 TRINE" Stand -Alone Unit Interface to stand-alone units is very simple; only a remote auto -stop or chilled water flow interlock signal for scheduling is required for unit operation. Signals from the chilled water pump contactor auxiliary or a flow switch are wired to the chilled waterflow interlock. Signals from a time clock or some other remote device are wired to the external auto -stop input. Unit controls do not provide an output to turn pumps on and off. Required Features 1 Extemal Auto/Stop (Standard) -or- 2 Chilled Waterflow Interlock (Standard) Trane Integrated ComfortTM System Interface A single twisted pair of wires tied directly between the CGA unit and a Tracer® system provides control, monitoring and diagnostic capabilities. Control functions include auto/stop, compressor operation lockout for kw demand limiting. In addition, the Tracer system can provide sequencing control for two or three CGA units on the same chilled water loop. Pump sequencing control can be provided from the Tracer system also. Sequencing of two CGA's can be accomplished with the DDC Chiller Sequencer. Required Features 1 Unit Temperature Controller (Standard) 2 ICS Interface Panel External Trane Devices Required 1 Tracer 100 System -or- Tracer L System Controls Interface with 10,15 Tons Other Control Svstems Figure 28-1 — Stand -Alone Unit Time clock, manual switch or chilled water pump contactor auxiliary. Figure 28-2 — Tracer® ICS System Interface Schematic Wpumps 28 Modem Tracer 100 IBM PC with Building Management Network �11 tj ELECTRICAL CONTROL SYSTEM The controls used on CGA 10 and 15 -ton units are classified either as "safety' controls or "operational" controls. Brief descriptions of the specific safety and operating controls used in the CGA control scheme are provided in the following paragraphs. Refer to the following control descriptions for control settings. UNIT SAFETY CONTROLS Low Pressure Cutout (LPC01, LPCO2) Mounted below the unit control box are two low pressure cutouts that open and stop compressor operation if the operating pressure drops below 38.5 ± 1 psig. The cutout automatically resets when the pressure reaches 44.5 ± 2 psig. The LPCO is a SPDT device. If it opens at low ambient start-up, it will energize ODF relay, stopping the outdoor fan(s) while the compressor remains energized through the LAST (Low Ambient Start Timer). High Pressure Cutout (HPC01, HPCO2) —These units have high pressure cutouts that open and stop compressor operation if the discharge pressure reaches 400 ± 10 psig. The cutout automatically resets when pressure drops to 250 ± 15 psig. Reset Relays (FIRS, RR2) — If the unit is shut down by the low pressure cutout (or high pressure cutout), the reset relay locks out the compressor contactor (CCS, CC2). This prevents the system from recycling until the condition that caused the low (or high) pressure cutout to trip is determined and corrected. CAUTION: To prevent unit damage, do not reset the control circuit until the cause of the safety lockout is identified and corrected. To reset RR1 and RR2, open and reclose the unit disconnect switch. Low Temperature Cutout (LTC) — The LTC is designed to disable the unit if the leaving water temperature falls too low. The LTC's remote sensing bulb is mounted at the outlet end of the evaporator, where it monitors leaving water temperature. During normal unit operation, if the low temperature cutout (LTC) senses a temperature falling to 36°F ± 3.0°F, the LTC will open to interrupt compressor operation. (Manual reset is required.) Controls Motor Overloads —These units have internal compressor and condenser fan motor overloads_ These overloads protect the motors from overcurrent and overheating conditions and automatically reset as soon as they cool sufficiently. UNIT OPERATIONAL CONTROLS Water Temperature Thermostat (WTT) — System operation for 10 and 15 -ton CGA units is governed by a two-stage water temperature thermostat (WTT). The remote sensing bulb of this device is factory - installed in a bulb well located on the evaporator water inlet; here, it monitors the temperature of the water returning to the evaporator. Low Ambient Start Timer (LAST) — When one of the two timers energizes, the low pressure control is bypassed for four minutes, this allows time for suction pressure to build sufficiently for the low pressure cutout contacts to close. Hot Gas Bypass Timer, Solenoid (HGBT, HGBS) —The hot gas bypass option is factory -installed only, and is used in a chilled water system to keep the first stage compressor on- line during short no-load or light -load conditions. When Water Temperature Thermostat (WTT) first stage opens, 24 -volt power is supplied to the Compressor Contactor (CC1) through Hot Gas Bypass Timer (HGBT) pins one and four. Power is also applied from WTT-B to HGBT coil (fixed 30 - minute time delay pick-up) and to the Hot Gas Bypass Solenoid (HGBS) through HGBT pins eight and five. If first stage cooling remains satisfied for 30 minutes, HGBT will energize and shut down the compressor. If there is a call for cooling during HGBP mode, the unit will return to cooling mode. The adjustable hot gas bypass valve is factory set at 70 psig. Note: Hot gas bypass is available only on the lead compressor circuit. 29 Anti -Short Cycle Timers (ASCT1, ASCT2) — An anti -short cycle timer is provided in each compressor control circuit to protect the compressors from starting too frequently. This can occur as a result of just over 0%, or just over 50% of the unit capacity, or because of sudden power outages of short duration. Whenever the contacts of the water temperature thermostat (WTT) open — or when there is a momentary power outage — the anti - short cycle timer will lock out compressor operation for three minutes. Delay Between Compressors (DBC) —The delay between compressors prevents both compressors from starting at the same time by delaying compressor number two for 30 seconds. Definition of Acronyms ASCT — Anti -Short Cycle Timer CC — Compressor Contactor CWFIR — Chilled Water Flow Interlock Relay CWPS — Chilled Water Pump Starter DBC — Time Delay Between Compressors HGBT — Hot Gas Bypass Timer HPCO — High Pressure Cutout LAST — Low Ambient Start Timer LPCO — Low Pressure Cutout LTC — Low Temperature Cutout ODF — Outdoor Fan RR — Reset Relay SPDT — Single Pole, Double Throw WTT — Water Temperature Thermostat Controls SEQUENCE OF UNIT OPERATION Refer to the unit wiring schematic pasted to the inside of the control panel cover when reviewing the control sequence described below. Refer to the legend on the previous page for an explanation of the acronyms used in this sequence. 10 -Ton Operation With fused disconnect switch closed, power is supplied to the crankcase heaters and the 24 -volt control circuit. Starting the chilled water pump closes the CWPS auxiliary contacts and completes the flow switch. When the water temperature rises above the WTI's setpoint, its first stage switch closes, allowing power to pass through CWPS auxiliary contacts, the flow switch, the LTC, the ASCTI, the RR1 contacts, the LPC01, and the HPC01 to energize the CC1 coil. This starts compressor number one and the outdoor fan. If compressor number one can't satisfy the cooling demand, WTT's 2nd stage switch closes, allowing power to pass through the CC1 auxiliary contacts, the DBC, the ASCT2, the RR2 contacts, the LPCO2, and the HPCO2 to energize the CC2 coil which starts compressor number two. 15 -Ton Operation With fused disconnect switch closed, power is supplied to the crankcase heaters, and the 24 -volt control circuit. Starting the chilled water pump closes the CWPS auxiliary contacts and completes the flow switch, allowing power to pass through the LTC to energize the CWFIR. When the water temperature rises above the WTTs setpoint, its first stage switch closes, allowing power to pass through the CWFIR contacts, the ASCT1, the RR1 contacts, the LPC01, and the HPC01 to energize the CC1 coil. This starts compressor number one and outdoor fan number one. If compressor number one can't satisfy the cooling demand, WTTs second stage switch closes, allowing power to pass through the CWFIR contacts, the DBC, the ASCT2, the RR2 contacts, the LPCO2, and the HPCO2 to energize the CC2 coil. This starts compressor number two and outdoor fan number two. 30 log 15 Tons LOW AMBIENT OPERATION Field Installed Head Pressure Control Accessory Standard units will operate in outdoor ambient temperatures down to the values shown in the "General Data" section of this catalog. This accessory will enable units to operate down to much lower temperature extremes (see "General Data" section of this catalog). Head pressure control for CGA units is regulated by means of a field -installed head pressure accessory which varies condenser fan speed in relation to discharge pressure. When discharge pressure is 270 psig or higher, the condenser fan runs at full speed. At pressures between 270 psig and 180 psig, the fan speed is adjusted (increased or decreased) in direct relation to the pressure, with minimum fan speed (10 percent of rated motor rpm) occurring when the pressure reaches 180 psig. At pressures below 180 psig, the fan will not run. When discharge pressure rises to 180 psig, the fan will start and run at the reduced speed. Fan speed will continue to increase, as the pressure Increases, until full speed is reached at 270 psig. 13 �I TRAWE' Package Heat Pump Units Convertible Models WCY024-06OF 2 5 Ton Features and Benefits It's Hard To Stop A Trane High Efficiency Climatuff" Compressor DuraTuff" Plate Fin Coil Demand Defrost Control Easy Access 4 T-TOP- COIL-SAV'R'" GRILLS Ceramic Coated Screws Powder Paint WATER -SHED Base x J C .' • Coll Guards The COIL-SAV'R*" end grille is a new Lexan® louvertype. The grille will protect the coil from hail, kids with sticks, and normal shipping, installation and handling damage. All side grilles are vinyl coated wire (end grilles on 048,060F). • Powder Paint Beautiful high gloss silver gray finish blends with any architectural style. New power paint covers surfaces uniformly in- creasing protection from rust and corro- sion. • Corrosion Resistant Screws Holds it all together beautifully. Resists rust and corrosion. •Climatuff"" Compressor Protection against chemical, electrical, and mechanical stresses are built in for efficiency and a longer fife. The com- pressor is backed by a 10 -year limited warranty. (single phase residential use only) • Uni-Curb (One Size Fits All) A single curb fits the entire IMPACK line from 1.5 tons through 5 tons thereby pro- viding great installation flexibility on shop- ping malls, factories, schools, and other commercial buildings where a mix -match of tonnages and utilities is desired. • WATER -SHED Base Superior water integrity is accomplished with the WATER -SHED base pan having elevated downflow openings and a pe- rimeter channel that prevents water from draining into the ductwork. • Demand Defrost Control The electronic demand defrost control measures outdoor ambient and outdoor coil conditions and eliminates unneces- sary defrost cycles for energy savings and longer compressor life. • Commonality The common cabinet among the TCC's, WCC's, and YCC's minimizes both the training of sales and service personnel and replacement parts inventory. e Easy Access All electrical components can be diag- josed and replaced with the removal of one panel that is attached with two screws. Features and Benefits Contents • High Efficiency I MPACK performance is among the highest in the industry. • DuratuffTM Plate Fin Coil Refrigeration coils are built with internally enhanced copper tubing for high effi- ciency with less coil area. • T-TOPTM Exclusive one piece, solid unit top for im- proved water integrity and easy compo- nent access. • Shipping Unit dimensions were carefully selected to provide an attractive aspect ratio and for shipping and handling considerations. a Good Neighbor Most units can be installed flush with the residence or building thereby minimizing the ground space required. Blankets of insulation reduce blower noise and en- ergy losses to the outside environments. • Rooftop Mounting The cabinets are physically smaller than most competitive models. This means less intrusive installations on residential rooftops where aesthetics are critical. Features and Benefits 2 ImpackAccessories 4 Model Number Description 5 Optional Equipment Features 6 General Data 7 Performance Data Cooling Heating Indoor Fan Pressure Drop 10 12 13 16 Optional Equipment 17 Control Options 21 Typical Wiring 22 Dimensional Data 25 Dimensional Data and Weights 31 Mechanical Specifications 32 DATA SUBJECT TO CHANGE WITHOUT NOTICE. 3 Features and Benefits • Convertibility IMPACK units are easily converted from horizontal to down flow with the removal of one screw from each panel. Accord- ingly, the need to stock both dedicated horizontal and dedicated down flow models has been eliminated. • Installation The ease of installation and application flexibility exhibited through the design re- duce both field time and material. • Structure The units are lighter weight through the use of high technology components thereby reducing mounting structure re- quirements and difficulty when man- handling. • Handling The three-way wooden skid allows for easy loading between the wheel wells on pickup trucks for transporting to job sites. • Application he low profile horizontal duct take -offs eliminate the need for expensive transi- tion ducts in crawl space applications. • Duct Flanges Only IMPACK has downflow duct flanges for duct attachments that preserve the built-in water integrity. • Service All wiring is both numbered and color coded thereby reducing training and ser- vicing costs related to circuit tracing and components replacements. 4 • Easy Fan Maintenance A plug on the outdoor fan motor allows the top cover to be removed completely without the hassle of cumbersome wires. The unique service orifice ring allows the indoor fan motor/blower to be removed as a unit. • Corrosion The drain pan is engineered material and eliminates the need for coatings and sealers to prevent sweating and corro- sion. The heavy gauge, zinc -coated steel cabinet has a weather resistant enamel finish that stays attractive and protects your investment for years. • Low Ambient Control Standard cooling operation to 550 as shipped, zero degree ambient cooling is accomplished with two kits. One for low cost installations when full tonnage is not needed. The other kit maintains head pressure and full capacity at zero de- grees. *Quality and Reliability Testing We perform a 100% coil leak test at the factory. The evaporator and condenser coils are leak tested at 200 psig and pressure tested to 450 psig respectively. In addition the IMPACK designs were rig- orously rain tested at the factory to en- sure water integrity. Shipping tests are performed to determine packaging re- quirements. Factory shake and drop tests are used as part of the package de- sign process to help assure that the unit will arrive at the job site in top condition. Additionally, all components are in- spected at the point of final assembly. Substandard parts and components are identified and rejected immediately. Every unit receives a 100% run test be- fore leaving the production line to make sure it lives up to rigorous Trane require- ments. We at Trane test our designs at our factory and not on our customers! Impack Accessories • Standard Thermostats No special thermostats are needed with IMPACK units. • Filter Frame Kit The IMPACK filter frames accept stan- dard filters and fit inside the unit. The frame kits function in either horizontal or downflow duct configurations. • UNI -CURB One universal curb fits all the IMPACK models. It ships knocked down. The curb design incorporates the popular locking tabs for quick and easy assembly. Full perimeter curbs are also available for all models. • Economizer The economizer fits inside the unit with only the rain hood and barometric relief on the outside. Cabling is shipped with the economizer. This cabling is easily routed to the control box where it termi- nates in low voltage pigtails. The econo- mizer features a fully modulating low voltage motor eliminating the need for any high voltage wiring. The economizer must be used with the filter frame kit ... no return air filter in the economizer kit. A dry bulb sensor is shipped with the economizer. The downflow economizer was not designed for use in horizontal applications. A horizontal only econo- mizer is available. Heat pump applica- tions require a relay kit. `J • Enthalpy Control Kit For those applications specifying an economizer with enthalpy control, this control can be used in place of the dry bulb sensor or, alternately, two enthalpy controls can be paired to provide differ- ential enthalpy control • 25% Fresh Air Kit The kit installs o:er the horizontal return air opening with six screws for downflow requirements. It can be used on horizon- tal air flow applications by cutting a hole in the return air duct or in the unit filter access panel • Rectangular to Round Duct Kits The adapter kit can be used in either horizontal or downflow applications. PRODUCT TYPE YC = Packaged Gas/Electric TC = Packaged Cooling WC = Packaged Heat Pumps Impack Accessories • Electric Heaters One family of electric heaters serves the entire line of 2 to 5 ton TCY, WCY. This will provide the highest degree of flexibil- ity while allowing for minimal inventory level. • Fan Delay Relay Kit This solid state kit is a time delay that keeps the indoor blower on for about ninety seconds and increases the SEER It wires into the low voltage unit pigtails. • High Static Motor Kit Contains a higher torque indoor fan motor. • Lifting Lug Kit Four reusable lugs in each kit allow units to be easily lifted to rooftop installations. These lugs snap (no screws required) into slots in the unit drip lip channel. W C AIRFLOW CONFIGURATION C = Convertible D = Downflow H = Horizontal M = Manufactured Housing X = High Efficiency Y = 12 SEER NOMINAL NET COOLING CAPACITY (MBH) 024 = 2 Tons 030 = 2 112 tons 036 = 3 Tons 042 = 3 1/2 Tons 048 = 4 Tons 060 = 5 Tons Model Number Description Y O 2 4 F 1 O MAJOR DEVELOPMENT SEQUENCE F = Impack • Single Power Entry Kit ML ri a rs1� The kit minimizes Installation costs by re- ducing the load center circuit require- ment and reducing the number of circuit pulls needed. O A A T SERVICE DESIGN MINOR DESIGN SEQUENCE FACTORY INSTALLED OPTIONS EXAMPLES: 0 = No factory installed options B = Oversize Motor' N = Filter Frame' T = Fan Delay Reiay' ' Product Deviation Required AUXILIARY HEATING CAPACITY L = Low Heat M = Medium Heat H = High Heat 0 = No Heat ELECTRICAL CHARACTERISTICS 1 = 208-230/60/1 3 = 208-230/60/3 4 = 460/60/3 1.1 General Data �. - -- -- - - - --- --- -- --- --- -- --- ----- -- ..R.1. RATINGS (COOLING)T dTUH 24000 29400 35600 35600 35600 IndoorAlrFlow (CFM) 800 1000 1200 1200 1200 Power Input (KW) 2.35 2.83 3.42 3.42 3.42 EER/SEER (BTU/WATT-HR.)i 10.20 /12.00 10.40112.00 10.40/12.00 10.40/12.00 10.40/12.00 Noise Rating NoAD 8.0 8.0 8.0 8.0 8.0 RATINGS (HEATING)O Drive / Speeds (No.) DIRECT/2 DIRECT/2 DIRECT/2 DIRECT/2 (High Temp.) STUH & C.O.P. 24000-3.10 29200-3.26 35200-3.38 35200-3.38 35200-3.38 Power Input (KW) 2.27 2.63 3.05 3.05 3.05 (LowTemp.) BTUH & C.O.P. 12700-2.00 15000-2.00 17700-2.00 17700-2.00 17700-2.00 Power Input (KW) 1.86 2.20 2.59 2.59 2.59 HSPF (BTUMIATT-HR.)® 7.00 7.25 7.30 7.30 7.30 POWER CONNS. V/PHA-IZ 208-230(7/60 208-230/1160 208-230/1160 208-230/3/60 460/3/60 Min. Brch. Cir.AmpacityG 17.1 20.4 25.9 17.9 9.7 Br. Cir. -Max. (Amps) 25 30 40 25 15 Prot. Rtq.-Recmd. (Amps) 25 30 40 25 15 COMPRESSOR CLIMATUFFTM CLI MATUFFrm CLIMATUFFrm CLIMATUFFTM CLIMATUFFTM No. Used -No. Speeds 1- 1 1- 1 1- 1 1. 1 1- 1 Volts/PHA-IZ 200-230/1160 200-230/1/60 200-23011/60 200-230/3/60 460/3/60 R.L. Amps -L. R. Amps 11.1-57 12.8-65 14.1-91 10.8-101 53-51 Brch. Cir. Selec. Cur. Amps 11.0 12.4 17.2 10.6 5.1 OUTDOOR COIL -TYPE PLATE FIN PLATE FIN PLATE FIN PLATE FIN PLATE FIN Rows/F.P.I. 2115 2/15 2122 2/22 2/22 Face Area (Sq. Ft.) 8.64 11.35 11.35 11.35 11.35 Tube Size (In.) 3/8 COPPER 318 COPPER 3/8 COPPER 3/8 COPPER 318 COPPER Refrigerant Control TXVNB TXV-NB TXV-NB TXV-NB TXV-NB INDOOR COIL -TYPE PLATE FIN PLATE FIN PLATE FIN PLATE FIN PLATE FIN Rows /FP.1. 3/15 3/15 4115 4/15 4/15 Face Area (Sq. Ft.) 3.96 3.96 4.28 4.28 4.28 Tube Size (In.) 318 COPPER 318 COPPER 3/8 COPPER 3/8 COPPER 3/8 COPPER Refrigerant Control TXV-NB TXV-N13 TXV-NB TXV-NB TXVNB Drain Conn. Size (in.) 314 FEMALE NPT 314 FEMALE NPT 3/4 FEMALE NPT 3/4 FEMALE NPT 314 FEMALE NPT )uct Connections SEE OUTLINE DRAWING SEE OUTLINE DRAWING SEE OUTLINE DRAWING SEE OUTLINE DRAWING SEE OUTLINE DRAWING �;. OUTDOOR FAN -TYPE PROPELLER PROPELLER PROPELLER PROPELLER PROPELLER No. Used / Dia. (in.) 1/18 1/18 1/18 1/18 1/18 Type Drive / No. Speeds DIRECT /1 DIRECT/ 1 DIRECT/1 DIRECT/ 1 DIRECT / 1 CFM vs. 0.0 In. W.G.® 2300 2500 2500 2500 2500 No. Motors -HP 1-1/5 1-1/5 1-1/5 1 -1/5 1 - 112 Motor Speed R.P.M. 1080 1080 1080 1080 1080 Volts/121-1A4Z 230/1/60 230/1/60 230/1/60 230/1/60 460/1/60 F.L.Amps-L.R.Amps 1.6-3.3 1.6-3.3 1.6-3.3 1.6-3.3 1.7-3.8 INDOORFAN-TYPE CENTRIFUGAL CENTRIFUGAL CENTRIFUGAL CENTRIFUGAL CENTRIFUGAL Dia. x Width (in.) 9X9 10X9 10X9 10X9 10X9 No. Used 1 1 1 1 1 Drive / Speeds (No.) DIRECT/2 DIRECT/2 DIRECT/2 DIRECT/2 DIRECTI2 CFM vs. In. W.G.® SEE FAN PERFORMANCE TABLE SEE FAN PERFORMANCE TABLE SEE FAN PERFORMANCE TABLE SEE Farr PERFORMANCE TABLE SEE FAN PERFORMANCE TABLE No. Motors -HP 1-1/4 1-1/3 1-1/3 1-1/3 1-1/3 Motor Speed R.P.M. 1080 1080 1080 1080 1080 Volts/PHA4Z 200-23011r60 200-23011/60 200-230(1A60 200-230/1/60 460/1M F.L.Amps-L.R.Amps 1.611.4-2.9 2.812.2-5.1 2.8/2.2-5.1 2.8122-5.1 1.1-2.6 FILTER -FURNISHED? NO NO NO NO NO Type Recommended THROWAWAY THROWAWAY THROWAWAY THROWAWAY THROWAWAY Min FaceArea-Lo (Sq. Ft.)Z 2.67 3.33 4.0 4.0 4.0 REFRIGERANT Charge 7 LBS. 6 OZ. 8 LBS. 5 OZ. 8 LBS. 10 OZ. 8 LBS. 10 OZ. 8 LBS. 10 OZ. DIMENSIONS H X W X D H X XD H X W X D H X W X D H X W X D Crated (i n.) 35-1/4 X 38 X 57 35-1/4 X 38 X 57 35-1t4 X 38 X 64-518 35-1/4 X 38 X 64-5/8 35-1/4 X 38 X 64-5/8 Unrated SEE OURJNE DRAWING SEE OUTLINE DRAWING SEE OUTUN£ DRAWING SEE OUTLINE DRAWING SEE OUTLINE DRAWING WEIGHT Shipping (Ibs.) / Net (lbs.) 387 / 331 398/342 468/398 468/398 468/398 ® Rated in accordance with A.R.I. Standard 2101240. ® Rated In accordance with A.R.I. Standard 270.' Q Calculated In a000rdance with currently prevailing Narl Electric Code. Suitable for use with HACK circuit breakers or fuses. ; V Standard Air - Dry Coil - Outdoor. v 9 Standard Air - Wet Coil - Indoor. ® Rated In accordance with D.O.E. test procedure. HSPF is at twe minimum design requirement for Region IV. m Fltersmustbeinstalledinretumairstream.Squarefootageslistedarebasedon3o0Lp.m.face velocity. If permanent Mors are used size per manufacturer's recommendation with a clean resistance of 0.05' W.C. 10 Performance Data Cooling WCY024F-A AT 800 CFM (CAPACITIES ARE NET IN BTUH/1000-INDOOR FAN HEAT DEDUCTED) O.D. LD.TOTAL SENS. CAP. AT ENTERING D.B. TEMP. COMPR. APP.DEW CORRECTION FACTORS - OTHER AIRFLOWS TION O.B. W.B. CAP. 72 74 76 78 80 KW PT. (multiply or add indicated) 59 23.1 17.8 192 20.7 22.1 23.2' 1.62 45.7 85 63 24.8 15.0 16A 17.9 19.3 20.7 1.65 49.7 AIRFLOW 700 900 67 26.6 12.0 13.4 14.8 16.2 17.6 1.68 53.8 TOTAL CAP. X0.99 X1.01 71 28.4 8.8 102 11.6 13.0 14.4 1.72 58.1 SENS. CAP. X0.95 X1.05 59 21.9 17.3 1B.7 20.1 21.5 22.3' 1.67 46.6 COMPR. KW X1.00 X1.00 90 63 23.5 14.5 15.9 17.3 18.7 20.2 1.70 50.5 A.D.P. -1.6 •1.2 67 25.3 11.5 12.9 14.3 15.7 17.1 1.74 54.7 71 27.1 8.3 9.7 11.1 12.5 14.0 1.78 59.0 VALUES AT ARI RATING CONDITIONS 95 59 63 20.6 22.3 16.8 14.0 18.2 15.4 19.6 16.8 20.8' 18.2 21.3' 19.6 1.72 1.76 47.5 SIA TOTAL NET CAPACITY - 24000 BTUH 67 24.0 11.0 12.4 13.8 15.2 16.6 1.80 55.0 AIRFLOW - 800 CFM 71 25.7 7.8 9.2 10.7 12.1 13.5 1.84 59.8 APP. DEW PT. - 55.0 DEG. F COMPRESSOR POWER -1800 WATTS 59 19.4 16.2 17.6 19.0 19.8' 20.3' 1.77 48.3 I.D. FAN POWER -300 WATTS 100 63 21.0 13.5 14.9 16.3 17.7 19.1 1.81 52.2 O.D. FAN POWER = 250 WATTS 67 22.7 10.5 11.9 13.3 14.7 16.1 1.86 56.3 S.E.E.R. - 12.00 71 24.4 7.4 8.8 10.2 11.6 13.0 1.90 60,6 HIMTATT 10.20 BTUUH/WATT 59 18.2 15.7 17.1 18.3' 18.8' 19.3' 1.82 49.2 105 63 19.7 13.0 14.4 15.8 17.2 18.6 1.86 53.0 • DRY COIL CONDITION (TOTAL CAPACITY - SEN - 67 21.4 10.0 11.4 12.8 14.2 15.6 1.92 57.2 SIBLE CAPACITY) 71 23.1 6.9 8.3 9.7 11.1 12.5 1.97 61.4 TOTAL CAPACITY,COMP. KW AND APP. DEW PT. 59 15.7 14.6 15.9' 16.4' 16.9' 17.4' 1.92 51.0 ARE VALID ONLY FOR WET COILS. 115 63 17.2 11.9 13.3 14.7 16.1 17.4' 1.97 54.7 ALL TEMPERATURES IN DEGREES F. 67 18.8 9.0 10.4 11.8 13.2 14.6 2.03 58.8 71 20.4 5.9 7.3 8.7 10.2 11.6 2.09 63.0 WCY03OF-A AT 1000 CFM (CAPACITIES ARE NET IN BTUH/1000-INDOOR FAN HEAT DEDUCTED) O.D. I.D. TOTAL SENS. CAP. AT ENTERING D.B. TEMP. COMPR. APPMEW CORRECTION FACTORS -OTHER AIRFLOWS D.B. W.B. CAP. 72 74 76 78 60 KW PT. (muldply or add as Indicated) 59 27.6 21.7 23.5 25.3 27.0 28.1' 1.96 46.2 85 63 29.7 18.3 20.0 21.8 23.5 25.3 1.99 50.1 AIRFLOW 875 1125 67 32.0 14.4 16.2 18.0 19.7 21.5 2.02 54.2 TOTAL CAP. X0.99 X1.01 71 34.2 10.5 12.3 14.0 15.8 17.6 2.05 58.5 SENS. CAP. X0.94 X1.05 59 26.4 212 23.0 24.7 26.5' 27.1 2.04 46.8 COMPR. KW X1.00 X1.00 90 63 28.5 17.8 19.5 21.3 23.0 24.8 2.08 50.7 A.D.P. -1.5 +1.2 67 30.7 13.9 15.7 17.5 19.2 21.0 2.12 54.9 71 32.9 10.0 11.8 13.6 15.3 17.1 2.16 59.1 VALUES ATARI RATING CONDITIONS 59 25.2 20.7 22.5 24.2 25.5• 26.2' 2.13 47.5 95 63 27.3 17.2 19.0 20.8 22.5 24.3 2.17 51.4 TOTAL NET CAPACITY - 29400 STUH 67 29.4 13.5 15.2 17.0 18.7 20.5 2.22 55.5 AIRFLOW -1000 CFM 71 31.6 9.6 11.3 13.1 14.9 16.6 227 59.8 APP. DEW PT. - 55.5 DEG. F 59 24.1 20.2 21.9 23.7 24.6' 25.2' 2.22 48.1 COMPRESSOR POWER -2220 WATTS 100 63 26.0 16.7 18.5 20.3 22.0 23.8 2.27 52.0 I.D. FAN POWER - 3BO WATTS O.D. FAN POWER - 230 WATTS 67 28.1 13.0 14.7 16.5 1B.3 20.0 2.32 56.1 S.E.E.R. -12.00 BTUH/WATT 71 30.2 9.1 10.9 12.6 14.4 16.2 2.37 60.4 E.E.R. -10.40 BTUH/WATT 59 22.9 19.7 21A 23.0' 23.6' 24.3' 2.30 48.8 105 63 24.8 16.2 16.0 19.8 21.5 23.3 2.36 52.7 • DRY COIL CONDITION (TOTAL CAPACITY - SEN - 67 26.8 12.5 142 16.0 17.8 19.5 2.42 56.8 SIBLE CAPACITY) 71 28.9 6.6 10.4 12.2 13.9 15.7 2.48 61.0 TOTAL CAPACITY COMP. KW AND APP. DEW PT. 59 20.5 18.6 20.5' 21.1' 21.8' 22.4' 2.47 50.1 ARE VALID ONLY FOR WET COILS. 115 63 22.3 15.2 17.0 18.8 20.5 22.4' 2.54 54.0 ALL TEMPERATURES IN DEGREES F. 67 24.3 11.5 13.3 15.0 16.8 18.6 2.62 58.1 71 26.2 7.7 9.4 11.2 13.0 14.7 2.70 62.3 WCY036F-A AT 1200 CFM (CAPACITIES ARE NET IN BTUH/1000-INDOOR FAN HEAT DEDUCTED) O.D. I.D. TOTAL SENS. CAP. AT ENTERING D.B. TEMP. COMPR. APPAEW CORRECTION FACTORS -OTHER AIRFLOWS D.B. W.B. CAP. 72 74 76 78 BO KW PT. (muldIly or add as indicated) 59 34.2 26.5 28.7 30.8 32.9 34.5' 2.47 45.5 85 63 36.6 22.3 24.4 26.5 28.5 30.8 2.51 48.5 AIRFLOW 1050 1350 67 39.1 17.6 19.7 21.8 24.0 26.1 2.55 53.8 TOTAL CAP. X0.99 X1.00 71 41.6 12.8 14.9 17.0 19.1 21.3 2.59 58.1 SENS. CAP. X0.95 X1.05 59 32.6 25.8 28.0 30.1 32.2 33.2' 255 46.2 COMPR. KW X1.00 X1.00 90 63 34.9 21.6 23.7 25.8 27.9 30.1 259 50.2 A.D.P. -1.6 +1.2 67 37.3 16.9 19.1 21.2 23.3 25.4 2.64 54.5 71 39.8 12.2 14.3 16.4 18.5 20.6 2.69 58.6 VALUES AT ARI RATING CONDITIONS 59 30.9 25.1 27.2 29.4 31.1' 31.9' 2.63 47.0 95 63 33.2 20.9 23.0 25.1 27.3 29.4 2.68 51.0 TOTAL NET CAPACITY - 35600 BTUH 67 35.6 16.3 18.4 20.5 22.6 24.7 2.74 55.2 AIRFLOW -1200 CFM 71 38.0 11.5 13.7 15.8 17.9 20.0 2.80 59.5 APP. DEW PT. - 552 DEG. F 59 29.3 24.4 26.5 28.6 29.8' 30.6' 2.70 47.8 COMPRESSOR POWER - 2740 WATTS 100 63 31.5 20.2 22.3 24.5 26.6 28.7 2.T7 51.7 I D. FAN POWER - 450 WATTS 67 33.9 15.6 17.7 19.9 22.0 24.1 2.84 55.9 O.D. FAN POWER - 230 WATTS 71 36.2 10.9 13.0 15.1 17.3 19.4 2.91 602 S.E.E. 00 BTUHJ4TT 59 27.7 23.7 25.8 27.8' 28.5' 29.2' 2.78 48.5 E.E.R.- - 100.4.4 0 BTUH/NWTT 105 63 29.8 19.5 21.7 23.6 25.9 28.0 2.85 52.5 • DRY COIL CONDITION (TOTAL CAPACITY - SEN - 67 32.1 15.0 17.1 19.2 21.3 23.4 2.93 56.6 SIBLE CAPACIIY) 71 34.4 10.3 12.4 14.5 16.6 18.7 3.01 60.9 TOTAL CAPACITYCOMP. KW AND APP. DEW PT. 59 24.4 22.3 24.5' 25.2' 25.9' 26.6' 2.93 50.1 ARE VAUD ONLY FOR WET COILS. 115 63 26.5 18.2 20.3 22.4 24.5 26.6' 3.03 53.9 ALL TEMPERATURES IN DEGREES F. 67 28.7 13.6 15.8 17.9 20.0 22.1 3.12 58.1 71 30.9 9.0 11.1 13.3 15.4 17.5 3.22 62.3 10 Performance Data Heating WCY024F-A AT 800 CFM O.D.HEATING CAPACITY (BTUH/1000) AT TOTAL POWER IN KILOWATTS AT CORRECTION FACTORS - OTHER AIRFLOWS TEMP. INDICATED INDOOR DRY BULB TEMP. INDICATED INDOOR DRY BULB TEMP. (Value at 800 CFM times corr. factor F. 60 70 75 80 60 70 75 80 = Value at New Airflow) -3 5.33 5.17 5.09 5.01 1.52 1.59 1.62 1.65 AIRFLOW 700 900 2 7.28 7.05 6.93 6.82 1.59 1.66 1.69 1.72 HEATING CAP. X0.98 X1.02 7 9.24 8.93 8.78 8.63 1.65 1.72 1.76 1.79 COMPR. KW X1.02 X0.99 12 11.2 10.8 10.6 10.4 1.72 1.79 1.83 1.87 VALUES AT ARI RATING CONDITIONS OF: 17 13.2 12.7 12.5 12.2 1.78 1.86 1.90 1.94 70&47/43 (High Temp. Point) 22 14.7 14.2 13.9 13.7 1.84 1.92 1.96 2.00 70&17/15 (Lav Temp. Point) 27 16.3 15.7 15.4 15.1 1.89 1.98 2.02 2.06 AIRFLOW - 800 CFM 32 17.8 17.2 16.9 16.6 1.95 2.04 2.08 2.12 HEATING CAP. (High Temp.) = 24000 BTUH 24.7 19.4 18.7 18.3 18.0 2.00 2.09 2.14 2.18 HEATING CAP. (Low Temp.) =12700 BTUH 42 20.9 20.2 19.8 19.4 2.06 2.15 2.20 2.24 COMPR. POWER (High Temp.) =1720 WATTS 47 24.9 24.0 23.6 23.1 2.17 2.27 2.32 2.37 COMPR. POWER (Low Temp.) =1310 WATTS 52 26.8 25.9 25.4 24.9 2.24 2.34 2.39 2.44 HSPF (MIN OHR) - 7.00 57 28.8 27.8 27.2 26.7 2.30 2.41 2.46 2.51 COEFF. OF PERF. (High Temp.) = 3.10 62 30.8 29.7 29.1 28.5 2.37 2.48 2.53 2.58 COEFF. OF PERF. (Low Temp.) - 2.00 67 32.7 31.5 30.9 30.3 2.43 2.54 2.60 2.66 OUTDOOR FAN POWER - 250 WATTS 72 34.7 33.4 32.8 32.2 2.50 2.61 2.67 2.73 INDOOR FAN POWER - 300 WATTS J 12 WCY030F-A AT 1000 CFM O.D. O.D. HEATING CAPACITY (BTUH/1000) AT TOTAL POWER IN KILOWATTS AT CORRECTION FACTORS - OTHER AIRFLOWS TEMP. INDICATED INDOOR DRY BULB TEMP. INDICATED INDOOR DRY BULB TEMP. (Value at 1000 CFM times corr. factor F. 60 70 75 80 60 70 75 80 = Value at New Airflow) -3 5.71 5.53 5.44 5.35 1.83 1.91 1.95 1.99 AIRFLOW 875 1125 2 8.18 7.90 7.76 7.62 1.90 1.99 2.03 2.07 HEATING CAP. X0.98 X1.02 7 10.6 10.3 10.1 9.89 1.97 2.D6 2.10 2.15 COMPR. KW X1.02 X0.99 12 13.1 12.6 12.4 12.2 2.04 2.13 2.17 2.22 VALUES AT ARI RATING CONDITIONS OF: 17 15.6 15.0 14.7 14.4 2.10 2.20 2.25 2.30 70&47/43 (High Temp. Pant► 22 18.6 17.9 17.6 17.2 2.18 2.28 2.33 2.38 70&17/15 (Low Temp. Point) 27 21.6 20.8 20.4 20.0 2.26 2.36 2.41 2.47 AIRFLOW - 1000 CFM 32 24.7 23.7 23.2 22.8 2.33 2.44 2.50 2.55 HEATING CAP. (High Temp.) = 29200 BTUH 37 27.7 26.6 26.1 25.6 2.41 2.52 2.58 2.64 HEATING CAP. (Low Temp.) =15000 BTUH 42 30.7 29.5 28.9 28.3 2.49 2.60 2.66 2.72 COMPR. POWER (High Temp.) = 2020 WATTS 47 30.4 29.2 28.6 28.0 2.51 2.53 2.69 2.75 COMPR.POWER (Low Temp.)=1590 WATTS 52 32.8 31.6 30.9 30.3 2.58 2.70 2.76 2.82 HSPF (MIN DHR) =7.25 57 35.3 33.9 33.2 32.6 2.65 2.77 2.84 2.90 COEFF. OF PERF. (High Temp.) = 3.26 62 37.8 36.3 35.6 34.8 2.71 2.85 2.91 2.98 COEFF. OF PERF. (Low Temp.) - 2.00 67 40.2 38.7 37.9 37.1 2.78 2.92 2.98 3.05 OUTDOOR FAN POWER = 230 WATTS 72 42.7 41.0 40.2 39.4 2-85 2.99 3.06 3.13 INDOOR FAN POWER =380 WATTS J 12 WCY036F-A AT 1200 CFM O.D. O.D. TEMP. HEATING CAPACITY (BTUH/1000) AT INDICATED INDOOR DRY BULB TEMP. TOTAL POWER IN KILOWATTS AT INDICATED INDOOR DRY BULB TEMP. CORRECTION FACTORS - OTHER AIRFLOWS 1200 CFM factor 0 F. 60 70 75 80 60 70 75 60 (Value at times corr. = Value at New Airflow) 80 -3 6.19 6.03 5.95 5.87 2.17 2.28 2.34 2.39 AIRFLOW 1050 1350 AIRFLOW 1225 1575 2 9.21 8.95 8.62 8.69 2.25 2.36 2.42 2.47 HEATING CAP. X0.98 X1.01 7 7 12.2 11.9 11.7 11.5 2.32 2.44 2.50 2.56 COMPR. KW X1.02 X0.99 18.6 12 15.3 14.8 14.5 14.3 2.39 2.51 2.58 2.64 VALUES AT ARI RATING CONDITIONS OF: 21.2 17 18.3 17.7 17.4 17.1 2.46 2.59 2.65 2.72 70&47/43 (High Temp. Pant) 22.7 22 20.6 19.9 19.6 19.3 2.51 2.65 2.71 2.78 70&17/15 (Low Temp. Point) 24.1 27 22.9 22.1 21.8 21A 2.57 2.70 2.77 2.84 AIRFLOW - 1200 CFM 2.68 32 25.2 24.4 23.9 23.5 2.62 2.76 2.83 2.89 HEATING CAP. (High Temp.) - 35200 BTUH 3.09 37 27.5 26.6 26.1 25.7 2.67 2.81 2.88 2.95 HEATING CAP. (Low Temp.) -17700 BTUH 3.24 42 29.7 28.8 28.3 27.8 2.72 2.87 2.94 3.01 COMPR. POWER (High Temp.) - 2370 WATTS 3.63 47 36.4 35.2 34.6 34.0 2.89 3.05 3.13 3.21 COMPR. POWER (Low Temp.) =1910 WATTS HSPF (MIN DHR) =7.35 52 39.4 38.1 37.5 36.8 2.97 3.13 3.21 3.29 HSPF (MIN DHR) = 7.30 67 72 57 42.4 41.0 40.3 39.6 3.04 3.20 3.29 3.37 COEFF. OF PERF. (High Temp.) - 3.38 62 45.5 44.0 43.2 42.4 3.11 3.28 3.36 3.45 COEFF. OF PERF. (Law Temp.) - 2.00 67 48.5 46.9 46.1 45.3 3.18 3.36 3.44 3.53 OUTDOOR FAN POWER =230 WATTS 72 51.5 49.8 48.9 48.1 3.25 3.43 3.52 3.61 INDOOR FAN POWER =450 WATTS J 12 WCY042F-A AT 1400 CFM O.D. HEATING CAPACITY (BTUH/1000) AT TOTAL POWER IN KILOWATTS AT CORRECTION FACTORS - OTHER AIRFLOWS TEMP. INDICATED INDOOR DRY BULB TEMP. INDICATED INDOOR DRY BULB TEMP. (Value at 1400 CFM times corr. factor F. 60 70 75 80 60 70 75 80 - Value at New Airflow) -3 8.88 8.67 8.56 8.45 2.33 2.45 2.51 2.57 AIRFLOW 1225 1575 2 12.1 11.8 11.6 11.5 2.43 2.55 2.61 2.67 HEATING CAP. X0.99 X1.01 7 15.4 14.9 14.7 14.5 2.52 2.65 2.72 2.78 COMPR. KW X1.02 X0.99 12 18.6 18.1 17.8 17.5 2.61 2.75 2.82 2.89 VALUES ATARI RATING CONDITIONS OF: 17 21.8 21.2 20.9 20.6 2.71 2.85 2.92 2.99 70&47/43 (High Temp. Pant) 22 23.7 23.0 22.7 22.4 2.76 2.91 2.98 3.06 70&17/15 (Low Temp. Pant) 27 25.6 24.9 24.5 24.1 2.82 2.97 3.05 3.12 AIRFLOW =1400 CFM 32 27.5 26.7 26.3 25.9 2.68 3.03 3.11 3.19 HEATING CAP. (High Temp.) = 40000 BTUH 37 29.4 28.6 28.1 27.7 2.94 3.09 3.17 3.25 HEATING CAP. (Low Temp.) - 21200 BTUH 42 31.3 30.4 29.9 29.5 2.99 3.16 3.24 3.32 COMPR. POWER (High Temp.)= 2590 WATTS 47 41.2 40.0 39.4 38.8 3.27 3.45 3.54 3.63 COMPR. POWER (Law Temp.) =1990 WATTS 52 44.5 43.1 42.5 41.8 3.36 3.55 3.64 3.74 HSPF (MIN DHR) =7.35 57 62 47.7 50.9 46.3 49.4 45.5 48.6 44.8 47.9 3.46 3.55 3.65 3.75 3.75 3.85 3.84 3.95 COEFF. OF PERF. (High Temp.) = 3.40 COEFF. OF PERF. (Law Temp.) - 2.18 67 72 54.2 57.4 52.5 55.7 51.7 54.8 50.9 53.9 3.64 3.74 3.85 3.95 3.95 4.06 4.06 4.16 OUTDOOR FAN PCWER-260 WATTS INDOOR FAN POWER - 600 WATTS J 12 LGC (LGM Module Driver v 1.6) Technical Instructions Contents Introduction........................................................................................... 2 Specifications.......................................................................................... 2 Mounting...............................................................................................2 PowerWiring...........................................................................................3 CMnetCommunications.......................................................................... 3 Addressing...............................................................................................4 Communicating with the Workstation................................................... 4 Console 1 cable diagrams................................................................. 5 Console 2 cable diagrams................................................................. 5 Usingthe Access Port.......................................................................5 TransferringMemory ............................................................................... 6 UsingSETGCM........................................................................................6 Troubleshooting................................................................................... 6 Formatting the Module............................................................................7 LEDs......................................................................................................... 7 Fuses........................................................................................................7 ModuleDriver........................................................................................... 8 LGMParameter Page......................................................................... 8 LGMParameters................................................................................. 9 LGMStatus Page..............................................................................11 LGMStatus.......................................................................................12 Rev 0 1996 Automated Logic Corporation introduction The LGC is a pan of the LANgate family and provides communications between a workstation and a control module network (CMnet) consisting of fewer than 100 modules. The CMnet is a peer-to-peer local area network which uses a "token -passing" protocol to allow all control modules to communicate with one another with equal authority. A workstation can communicate with the CMnet through the LGC when direct -connected (DC) or modem - connected (MC), or it can communicate on the CMnet through any other module with z Direct -Network (DN) connection. The LGC does not have a Direct -Network (DN) connection. The LGC communicates with the CMnet through an EIA - 485 port. Signal integrity on the CMnet is affected by the wire gauge and the total amount of wire in the segment. A segment is the network of modules between gateway modules or repeaters. Repeaters, which boost communica- tion signals, are available from ALC for legacy (9600 bps or 38,4 kbps) CMnets and for ARCNET (156 kbps) CMnets. Ask for part number REPOPT or REP485, respectively. The LGC provides two EIA -232 console ports and an Access port for connecting to a workstation, portable computer, or modem. These ports can communicate at speeds of 9600 bps or 38.4 kbps. The Access port requires a signal converter (ALC part number APT) and is designed for transferring memory or troubleshooting. When an ARCNET CMnet is used, the Access port can receive colors but cannot receive alarms. NOTE: You must use FB Link v2.7a or later in order to download to any module containing Exec 6 or later. Specifications Power: 24 VAC f 10%, 50-6014z, 7.2VA Console Ports: Two EIA -232 serial ports (one D -sub 9 - pin connector and one 5 -pin pluggable screw terminal block) switch selectable for 9600 bps or 38.4 kbps. CMnet Port: EIA -485, twisted pair, selectable for 9600 bps, 38.4 kbps, or 156 kbps, optically isolated. Status Indication: Visual (LED) status of EIA -232 communication, CMnetcommunication, running, errors, and power. Temperature Range: 0-130 °F (-17.8 to 54A °C); relative humidity 10-901/9, non -condensing. Protection: Built-in surge and transient protection circuitry. Listed By: UL 916 (PAZX), C -UL C22.2 No, 205-M19 (PAZX7). Mounting Mount the LGC in an enclosed panel using the four holes provided on the module's cover plate (see figure 2). Make sure that nothing comes in contact with the back of the printed circuit board, and leave approximately 2 inches (5 em) on each side for wiring. The LGC is designed to be mounted inside the building envelope. All warranties are void if mounted outside. Figure 1: Network Architecture Figure 2: Mounting the LGC -_W% __.W ev. , LUG 2 0 1998 Automated Logia Corporation EIA -232 ------ i Console Pori 1 -°=' � ®' Power ..tn Switch o ®� -,.LGC: EIA-232 t..onsot Port 2 o Rx ca sde 2 0 7 116' �� Manual Format Auxiliary o— Button Device port Addressing DIP Switch CMnet — Baud Rate �,", CMnet Jumper n Connection Access Port 6 714" era' LEDs Ffgure 3: LGC Module Dimensions and Layout Power Wiring CMnet Communications CAUTION: The LGC modules are Class -1 devices (Iess ALC recommends that you use a dedicated, 22A WG to than 30 VAC). Take appropriate isolation measures when l $AWG twisted pair copper wire for CMnet (EIA -485) mounting an LGC module in a control panel where non- wiring. Wire sizes smaller than 22 gauge or wires that are Class 2 devices or wiring are present, not twisted may cause kitennittent communication prob- lems. For more information about CMnet wiring, refer to 1. Tum the LGC's power off. This prevents the module the Technical Handbook or to the 156K Wiring Technical from being powered up before the proper voltage is Instructions. verified. 2. Make sure that the 24VAC power source is off. 3. Conner: the power wires to the modules power terminals labeled Grid and 24 VAC (see figure 4',1 4. Apply power to the transformen 5. Make sure that 24 VAC is present at the module's power input terminals. 6. Turn the module's power switch on. When the LGC turns on, the Power LED turns on and the Run LED turns on and begins blinking. (See figure 3 for the LED's location.) If the module does not respond, call T�,chnicaI Support at (770) 429- 3002. You can use only one LGC on a CMnet. v 0„p 24 VAC # = ..� une -�: r v�loage _LGC ❑ t �a� � CJ 918 Twlated par to CMnel Figure 4: Potter and Communication Ti rring eu , 0 1598 Automated Logic Corporetion AuTOMATEDLOGIC" C O R P O R A T I O N 7 7_ �_ _. . Versatile Unitary Heat Pumps, Fan Applications Controller for Coil and Other The U551 unitary controller is designed for a variety of HVAC terminal unit control applications including Heat Pumps, Unit Ventilators and Fan Coil Units. Part of the Interop" system, the U -line controllers communicate using BACnet" MS,/TP over EIA -485 on twisted pair. Vine controllers communicate via the UNI, a unitary controller router that can network multiple U -line controllers to other parts of the Interop system. Key Features and Benefits • Versatile controller suitable for a variety of HVAC packaged terminal unit applications including heat pumps, unit ventilators and fan coil units. • Uses native BACnet MS/TP communica- tions - the ASHRAE industry standard piotocol•for interoperability. • Compatible with the LogiStat series of smart room sensors. • Built-in 0-10VDC AO available for modulating valve or damper control. • Compact and rugged plastic enclosure for easy mounting. • Optical isolation provided on the communication network for protection. • Uses a 16-bit microprocessor with Flash memory for future upgrades that can be remotely downloaded - no firmware changes! • Optional single/dual air flow sensors for pressure independent VAV applications. The U551 unitary controller is fully programmable and includes a backup default algorithm for full standalone operation. In conjunction with LogiStat Plus or Pro, the controller offers a local setpoint adjustment and override into an occupied mode. Override information can then be reported to workstation software, SuperVision', for tenant billing. Engineered for quality and reliability in the field, the U551 boasts a robust electronic design that enables building operators to easily upgrade firmware in the future with minimal cost. Automated Eogk Corporation il5o Roberts Donlavard , Kennesaw, GA 3D144 770/429-3000 • 770/429-3001 Fax wwwantomatedlogic.en m AuTOMATEDLOGIC" C O R P D R A T I O N Moleple �/ Aemote_Access <i�•Y�d LYorEstetions. OtAt+ Facility Sites io Otlur BACnet Control $Yste>rs.. 0 Sp.eed URM-E tL1 Fire "o' Bridge/Router Lighting NatlYe BACnet-over ARQ0 156K baud To Otter BACnet Control Systems... -- ^� CI RUetsBAcvif Security r'wt 5 -Line Loal r Controller OtorM-Line Cwroll.rrFIA-695 KifTP BACnet Measurement ti•. llers Logi$tat Sensor U551 Specifications Power: 24VAC ±10%, 7.5VA, 50-60Hz. Dual power connection comprised of double terminal strips for easy wiring and multi -dropping 24VAC power between multiple U -tine controllers. PhysicaL• Rugged GE C2905HG Cycoloy plastic - UL 94 V -D fire retardant for plenum mounting. U -line Communication: Native BACnet MS/TP, ASHRAE's industry standard protocol - Media: EIA -485 twisted pair, selectable between 9600 and 38.4K baud. Wire terminates into a removable terminal strip. Optional Air Flow Sensor: Compatiile with U -line Single air Flow sensor (USF) or U -line Dual air Flow sensor (UDF) for pressure independent VAV applications. Connects directly with cable/connector provided with USF and UDF. Microprocessor: '6-bi: Hitachi H8 microprocessor. Memory: 7KB RAM, 6OKB Flash. Digital Outputs: Five digital outputs, relays rated at 1A resistive @ 24VAC. Universal Inputs: Five universal inputs, 0-5VDC, :OK ohm Thermistor (BAP: Type II curve), LogiStat series of smart sensors. Analog Outputs: One analog output, 0-IOVDC (5mA max). Environmental Operating Range: C" to 130'F (-27.8" to 54.4'C), 10 95% RH non -condensing. Protection: Surge and transient protection circuitry for power, inputs, outputs and optical isolation for communications. Listed By: UL916(Canadian Std.C22.2 %.205-M10831,CE (1997), FCC (Part 15 -Subpart B - Class A). Weight: 0.7 lb. (0.31Kg) Overall Dimensions: 5-1/16" (width) by 5-11/16" (height) by 1.1/2" (minimum panel depth). 129mm (width) by 144mm (heiSht) by 38mm (minimum panel depth). Mounting: Two mounting holes center line as below with 5-9/16" (141mm) spacing (height). Movhting hole � U5b1 spacing S•g/26". r� Automated Logic Corporation 1150 Roberti Boulevard • Kennesaw, GA 30144 ]� l y — �� -. _ /, a / 770/429.30w • 770natedl 001 Fax � Ii yv( /lfitr O x�{�l www.automated4ogic.com ""a ewomnd tate c. pn ion..caauW � c. tn. nusoauxa ras lye sae wo+,u� ..qi—d aad—k , t„raoo i. a r..a,. e,s .w w.' r :or Twemnwtltder 4ahM e . rrriu m.rt e.rema.d leye fapa.den. M. ok a.densrb se +k paeetry nr thrn .npeN+e svmn. Mr r:s2f AuTOMATEDLOGIC 9 CORPORATION i Cmy r�+1c2 S-Line: Engineered for Single Equipment Applications S -line control modules are part of the Automated Logic Corporation InterOpT" system, which includes the M -lime (multi - equipment application) and U -line (unitary -equipment application) control modules. S -line standalone controllers bring rugged dependability to single - equipment applications. Superior design means they stand up to a range of envi- ronmental conditions, and even rooftop installations. S -line controllers utilize native BACnetTa communications over a high speed ARCNET 156K baud network for superior performance. Key Features and Benefits • Single -equipment design facilitates implementation of dedicated custom control strategies. • Native BACnet communication over a high speed ARCNET 156K baud network. •rraphical programming with EIKON - easy self documenting programming. • Tough construction delivers superior performame and reliability in the field. • Removable screw terminal strips simplify maintenance. • 32-b:t microprocessor. The S6104 control module is an excellent choice for rooftop environments and is mountable directly in or on rooftop equipment. With powerful 32-bit rnicro- processor technology. universal inputs, and digital and analog outputs, S -line contral modules are a perfect match for all types of single -equipment control situations. Support for MON graphical programming also provides an unmatched capability to engineer complex control sequences, verify performance, and generate instant documentation all without special programming expertise. EIKON makes it easy to customize the control algorithms for a variety of operation sequences. Each S -line controller is fully pregrammable and offers full peer-to-peer communications with other S -tine or M -tine controllers. Circuit boards in S -line units are protected by a rugged aluminum cover. which also provides optimum electrical protection and noise immunity by serving as a ground plane. The aluminum cover also offers flexible mounting options. Every S -line controller features removable screw terminal strips to simplify installa- tion and maintenance. Automated Logic Corporation I150 Roberts Boulevard • Kennesaw, GA 30144 770/429-3000 • 770/429-3001 Fax www.autornatedtogic.com AuTOMATEDLOGIC COR POR AT l O N Mounting Hole Dimensions: 8-5/16" (width) by 5" (height). _ w 21 mm (width) by 127mm (height,. Automated Logic Corporation 3150 Roberts Boulevard • Kennesaw GA 30144 770/429.30 • 770/429-3001 Fax j'ri L 9y-0tJ / fi10'� wwwWn anatedlogiedlogicaom i•199E Avr�a[a:1�4•-erpuacen. W --d �fi, O: r::�—iX11-21, =,-Elsll a rr.a.,, w. o-r«or I,. n+d.m.... +na w,. e::• ionnin" Und.: [omlal rr a re:vur nark,! A.t�—e Iue1 COTe aria: i rM k.e:r'Y o11�Ur rcap.a[iwr urr,rn !ar, s .45'.leE � •,.�.� M4terpfe 9-- A:,-, 01— F'urkst"t+cn; lanf:ry S res -- — _ 7o JtAr fAfn¢!� Gr,: •c! S_rsten;. SpnJ Dri.¢s �^' •• �- t 8rsdgerRwrY A1, Fire �� j• tg.lnng \ % .Yo!Iw. BACs¢['Owr ARCh'E7:SSX baud R. OrM•RACWe- Creno! Sysrrms.. - 041- i}. BAwit"^ Uh: Sec.uity E� P:t SLim —.-fk. � �`� �i Lo of Coctnt!r, . Can•plLtr •: e operator Buten -.-�--�-• _ 1nra.fo:e -1< KGm• Cent:allec J4• Aner -- ULknt C:Aa,�,i +MSi iP CF.CntP' :-\ � - �Cnn[ro(len L•!tosuremrnr � 1•, ���e„/• _ o'5ret Pro .�i�^�, • S6104 Specifications Power: 24VAC t 10% 20VA. 1, Physics'.: Rugged aluminum cover. Removable screw terminal blocks. Protection: Surge and transient protection circuitry for power and communications. Communication: BACnetTM cmer ARCNET 156K baud (or Met for backyards compatibility with existing ALC systems), Ir.;ludes optically isolated communication port and diagnostic port. Microprocessor: 32-bit Metorola M068 -series microprocessor. Memory: 512K byte of Flash memory and 128K byte of non-volatiL battery -backed RAM Environmental Operating Range: -201-150"F (-28.9 to 65.69C), 10-95% RN non-condensinc. Digital Outputs. Six digital outputs, relay contacts rated at 3A resistive @ 241VAC. Hand -Off -Auto switches. LED indication. Universal Inputs: Ten universal inputs. C-SVDC, 4-20mA (input burden 500 Ohms). Thermistor (3APl Type II curve). Resolution: 30 bit A/D. Input Pulse Frequency: JOHz (minimum 50mS pu'se width). Analog Outputs; Four analog outputs, 0-10VDC, 0-2OmA, LED indication. Resolution: 8 bit D/A. Listed By: UL916 (Canadian Std C22.2 No.205-M1983), Ci. FCC Part 15 - Subpart B - Class A. Overall Dimensions: 8.7/8" (width) by 7-1/2" (height) by 2-3/4" (recommended panel depth). 225mm (width) by 191mm (height) by 70mm (:ecarnmended panel depth). s e I t I=i 'u-�DePth j> .— -�J Mounting Hole Dimensions: 8-5/16" (width) by 5" (height). _ w 21 mm (width) by 127mm (height,. Automated Logic Corporation 3150 Roberts Boulevard • Kennesaw GA 30144 770/429.30 • 770/429-3001 Fax j'ri L 9y-0tJ / fi10'� wwwWn anatedlogiedlogicaom i•199E Avr�a[a:1�4•-erpuacen. W --d �fi, O: r::�—iX11-21, =,-Elsll a rr.a.,, w. o-r«or I,. n+d.m.... +na w,. e::• ionnin" Und.: [omlal rr a re:vur nark,! A.t�—e Iue1 COTe aria: i rM k.e:r'Y o11�Ur rcap.a[iwr urr,rn !ar, s .45'.leE RESOLUTION NO. 2000-94 A RESOLUTION OF THE LODI CITY COUNCIL AUTHORIZING THE CITY MANAGER TO PROVIDE A PUBLIC BENEFITS PROGRAM GRANT TO UNITED CONGREGATIONAL CHURCH ------------------------------------------------------------------- ------------------------------------------------------------------- WHEREAS, the State has mandated that beginning January 1, 1998, the City of Lodi is obligated to fund various programs through a Public Benefits Charge (PBC) based on a historical electric revenue requirement; and WHEREAS, the requirement amounts to approximately $1M per year that must be dedicated to qualifying programs such as energy efficiency. A further stipulation is that these efforts must be done on the customer's side of the meter in order to qualify; and WHEREAS, the City of Lodi Electric Utility, in partnership with Energy Masters, International, completed a Comprehensive Energy Engineered Analysis of United Congregational Church located at 701 S. Hutchins Street. As a result of this assessment, it has identified specific energy conservation measures and the associated energy, maintenance and operational savings that could be implemented as part of United Congregational's overall construction project. Specifically, United Congregational Church will be installing and/or retrofitting the following items within their facility: > removing a number of inefficient HVAC (heating & cooling) units on the classroom area of the church property, and installing new, highly efficient HVAC heat pump units; > retrofitting all existing classroom, office space and sanctuary lighting with state-of- the-art fluorescent lighting and associated controls; > installing a new, 15 -ton energy efficient air cooled chiller (air conditioning system) for the sanctuary; > replacing the existing boiler, with a new, highly efficient piece of equipment that will compliment the aforementioned 15 -ton chiller; > installing a new automated control logic system (often referred to as an energy management system) designed to allow church personnel the ability to remotely schedule (turn on/off) and operate the facilities HVAC system. WHEREAS, the Public Benefits Program Grant in the amount of $75,769.75 reflects a 25% energy efficiency incentive rebate for the total cost of the project to United Congregational Church. The 25% rebate is consistent with all other rebates offered to commercial and industrial electric utility customers throughout Lodi that participate in the City of Lodi Energy Services Partnership Program (which is an element of the City of Lodi Public Benefits Program). WHEREAS, the Electric Utility Department recommends that the City provide a Public Benefits Program Grant of $75,769.75 for a demand-side management project at United Congregational Church. BE IT RESOLVED, that the Lodi City Council hereby authorizes the City Manager to provide a Public Benefits Program Grant in the amount of $75,769.75 to United Congregational Church for a Comprehensive Energy Engineered Analysis. Dated: June 7, 2000 ------------------------------------------------------------------- I hereby certify that Resolution No. 2000-94 was passed and adopted by the Lodi City Council in a regular meeting held June 7, 2000 by the following vote: AYES: COUNCIL MEMBERS — Hitchcock, Land, Nakanishi, Pennino and Mann (Mayor) NOES: COUNCIL MEMBERS — None ABSENT: COUNCIL MEMBERS — None ABSTAIN: COUNCIL MEMBERS — None JA UELINE L. AYLOR Inte' m City Clerk 2000-94